1999 FORD F350 transmission

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. Set your parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Let the engine idle for at least one minute.
4. The relearning process will automatically complete as you drive the
vehicle.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle quality
of your vehicle may be adversely affected until the idle trim is
eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
Maintenance and care
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•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant Specifications.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle Scheduled Maintenance Guide.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
2 km/h [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollover/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
Maintenance and care
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Fluid Ford Part Name Application Capacity
Transmission
fluid
3Synthetic
MERCONAT F5-speed manual 3.2L
(3.4 quarts)
Motorcraft
MERCONAT F6-speed manual 5.5L
(5.8 quarts)
Automatic -
4R100 with
small cooler
(vehicles
equipped with
20 oil-to-air-
plate cooler)16.1L
(17.1 quarts)
4
Automatic -
4R100 with large
cooler (vehicles
equipped with
26 oil-to-air-
plate cooler)16.7L
(17.7 quarts)4
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.0L
(4.25 quarts)
1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that may
require a lubricant change. Refer to the Scheduled Maintenance Guide. Axle
lubricant quantities should not need to be checked unless a leak is
suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been
submerged in water.
2Add 236 ml (8 oz.) of additive Friction Modifier C8AZ-19B546-A, Ford
Specification EST-M2C118-A for complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick or on the dipstick handle.
MERCONand MERCONV are not interchangeable. DO NOT mix
MERCONand MERCONV. Refer to your Scheduled Maintenance Guide to
determine the correct service interval.
4Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by the indication on the
dipstick’s normal operating range.
5Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Capacities and specifications
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ItemFord part
name or
equivalentFord part
numberFord
specification
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or F5AZ-
19G209-AAESB-M1C93-A
or
ESR-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C ESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-BDX or
QDXMERCON
Manual
transmission
(5-speed)Synthetic
MERCONAT FE6AZ-19582-B MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmissionMotorcraft
MERCONAT FXT-2-QDX
MERCON
Windshield
washer fluidUltra-clear
windshield
washer
concentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of additive friction modifier C8AZ-19B546–A, Ford
specification EST-M2C118–A for complete refill of Traction-Lok axles.
Ford design rear axles contain a synthetic lubricant that does not require
changing unless the axle has been submerged in water. Dana rear axles
also contain a synthetic lubricant butdorequire a change. Refer to your
“Service Guide” for change intervals on Dana rear axles.
Capacities and specifications
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification Label be affixed
to a vehicle and prescribe where the
Certification Label may be located.
The Certification Label is located on
the front door latch pillar on the
driver’s side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel.
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX F0000
BAR INT TR TP/PS R AXLE TR SPR T0000
X XX XXX X XX X XXXX
UTC
∇FOHT-15294A10-GA
MAXIMUM LOAD=OCCUPANTS + LUGGAGE=XXXKG/XXXXLB
OCCUPANTS: X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE
XX XXXKG/XXXXLB
TIRE: XXXX/XXXXX XXX X XXXKG/XXXXLB
PRESSURE (FR) XXX kPa/33 PSI COLD
PRESSURE (RR) XXX kPa/33 PSI COLD
TRAILER TOWING - SEE OWNER GUIDE
DATE: XXXXX GVWR:XXXXX LB/ XXXXX KG
VIN: XXXXXXXXXXXXXXXXX TYPE: XXXXXXXXXXXXXXX FGAWR: XXXXXX/XXXXXXX RGAWR: XXXXXXX/XXXXXXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE
DATE OF MANUFACTURE SHOWN ABOVE.
XXXXXXXXXXXXXXXXX
AIR BAG
Capacities and specifications
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Accessory delay ..........................75
Air bag supplemental
restraint system ..........................92
and child safety seats ..............93
description ................................92
disposal ......................................96
driver air bag ............................94
indicator light ......................10,95
operation ...................................94
passenger air bag .....................94
passenger deactivation switch...96
Air cleaner filter .......................212
Air conditioning ..........................24
Ambulance packages ....................3
Automatic transmission ............116
driving an automatic
overdrive .................................117
fluid, refill capacities ..............212
fluid, specification ..................217
Axle
lubricant specifications ..........217
refill capacities ........................212
traction lok ..............................115
Battery .......................................187
acid, treating emergencies .....187
charging system warning light...12
jumping a disabled battery ....163
maintenance-free ....................187
replacement, specifications ...212
servicing ..................................187
voltage gauge ............................16
Brakes ........................................112
anti-lock .....................112,113,114
anti-lock brake system (ABS)
warning light ......................11,113
brake warning light ..................11
fluid, checking and adding ....175
fluid, refill capacities ..............212
fluid, specifications ..........215,217
lubricant specifications ...215,217
parking ....................................114
shift interlock ..........................116Break-in period .............................2
Capacities for refilling fluids ....212
CD changer .................................62
Child safety restraints ..............101
child safety belts ....................101
child safety seats ....................102
Child safety seats ......................102
attaching with tether straps ..106
built-in child seat ...................102
in front seat ............................103
in rear seat ..............................103
tether anchorage hardware ...106
Cleaning your vehicle ...............208
engine compartment ..............209
exterior ....................................209
exterior lamps .........................210
instrument panel ....................210
interior .....................................210
plastic parts ............................210
safety belts ..............................211
washing ....................................208
waxing .....................................209
wheels ......................................209
wiper blades ............................210
Clock .............................33,39,49,59
Clutch
fluid ..........................................176
operation while driving ..........119
recommended shift speeds ....120
Compass, electronic ....................19
calibration .................................21
set zone adjustment .................20
Console ........................................76
Controls
power seat .................................83
Coolant ...............................178,180
checking and adding ..............178
refill capacities .................180,212
specifications ...................215,217
Customer Assistance ................223
Ford accessories for your
vehicle .....................................230
Index
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GAWR
(Gross Axle Weight Rating) .....132
calculating ...............................134
definition .................................132
driving with a heavy load ......132
location ....................................132
GVWR (Gross Vehicle
Weight Rating) ..........................132
calculating ........................132,134
definition .................................132
driving with a heavy load ......132
location ....................................132
Hazard flashers .........................144
Headlamps ...................................22
aiming ......................................208
daytime running lights .............22
flash to pass .........................23,73
high beam .......................12,22,72
turning on and off ....................22
warning chime ..........................13
Heating ........................................24
heater only system ...................24
heating and air
conditioning system .................26
Hood ..........................................171
Ignition .......................................217
positions of the ignition ...........66
removing the key ....................124
Infant seats (see Safety seats)...102
Inspection/maintenance
(I/M) testing ..............................203
Instrument panel
cleaning ...................................210
lighting up panel and interior....23
location of components ..............8
Jump-starting your vehicle ......163
Keys
key in ignition chime ...............13
positions of the ignition ...........66
Lamps
autolamp system .....................203
cargo lamps ...............................23daytime running light ...............22
headlamps .................................22
headlamps, flash to pass .....23,73
instrument panel, dimming .....23
replacing
bulbs ............203,204,205,206,207
Lane change indicator
(see Turn signal) ........................66
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) .....11,113
brake ..........................................11
charging system ........................12
check coolant ............................13
door ajar ....................................13
engine oil pressure ...................13
high beam .................................12
low fuel ........................................8
safety belt .................................11
service engine soon .................8,9
turn signal indicator .................12
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Lubricant specifications ....215,217
Lumbar support, seats ...............84
Manual transmission .................119
fluid capacities ........................212
lubricant specifications ..........217
Message center ...........................17
english/metric button ...............17
menu button .............................18
Mirrors
fold away ...................................76
side view mirrors (power) .......75
Motorcraft parts .................198,212
Octane rating ............................196
Odometer .....................................15
Overdrive .....................................73
Panic alarm feature,
remote entry system ..................78
Index
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Parking brake ............................114
Parts (see Motorcraft parts) ....212
Power distribution box (see
Fuses) ........................................149
Power door locks ........................75
Power steering ..........................115
fluid, checking and adding ....182
fluid, refill capacity ................212
fluid, specifications ..........215,217
Radio ............................................29
Relays ........................................145
Remote entry system ............77,78
illuminated entry ......................79
locking/unlocking doors ...........77
panic alarm ...............................78
replacement/additional
transmitters ...............................80
replacing the batteries .............78
Safety belts (see Safety
restraints) ................13,86,87,88,89
Safety Compliance
Certification Label ....................222
Safety defects, reporting ..........235
Safety restraints ...........86,87,88,89
cleaning the safety belts ...91,211
extension assembly ..................90
for adults .........................87,88,89
for children ......................100,101
lap belt ......................................89
warning light
and chime ...................11,13,90,91
Safety seats for children ..........102
Seat belts
(see Safety restraints) ...............86
Seats ............................................82
child safety seats ....................102
cleaning ...................................211
Servicing your vehicle ..............169
Snowplowing ...................3,141,142
Spark plugs,
specifications ......................212,217
Special notice .............................3,4ambulance conversions ..............3
diesel-powered vehicles .............3
four-wheel drive vehicles .......143
utility-type vehicles ....................3
Specification chart,
lubricants ............................215,217
Speed control ..............................67
Speedometer ...............................14
Starting your vehicle .........107,109
jump starting ..........................163
Steering wheel
tilting .........................................71
Tachometer .................................16
Tailgate ........................................81
Tilt steering wheel ......................71
Tires .............................152,190,191
changing ...........................152,155
checking the pressure ............191
replacing ..................................193
rotating ....................................191
snow tires and chains ............193
tire grades ...............................191
treadwear ................................190
Towing
recreational towing .................140
wrecker ....................................168
Traction-lok rear axle ...............115
Transfer case
fluid checking .........................186
Transmission .............................116
automatic operation ...............116
fluid, checking and adding
(automatic) .............................182
fluid, checking and adding
(manual) .................................185
fluid, refill capacities ..............212
lubricant specifications ..........217
manual operation ....................119
Transmission control indictor
light ..............................................11
Trip odometer .............................16
Turn signal .............................12,66
Index
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