When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. Set your parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Let the engine idle for at least one minute.
4. The relearning process will automatically complete as you drive the
vehicle.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle quality
of your vehicle may be adversely affected until the idle trim is
eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
Maintenance and care
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sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your “Warranty Guide” for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your “Check Engine/Service Engine
Soon” light is on, refer to the description in theWarning Lights and
Chimessection of theInstrumentationchapter. Your vehicle may not
pass the I/M test with the “Check Engine/Service Engine Soon” light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
•Headlamps
•High-mount brakelamp
•Brakelamps
•Turn signals
•License plate lamp
Maintenance and care
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MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-650
Spark plugs-platinum** AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
75W90 Axle
LubricantF-250/350 Dana
50 axle1.8L (3.8 pints)
F-350/450/550
Dana 60 axle2.7L (5.8 pints)
Rear axle
1,2,3Motorcraft SAE
75W140 Synthetic
Rear Axle LubricantF-250 /350
(10.50 inch
axle)3.3L (6.9 pints)
Motorcraft SAE
75W90 Synthetic
Rear Axle LubricantF-350/450
Dana 803.9L (8.3 pints)
Motorcraft SAE
80W90 Premium
Rear Axle LubricantF-550 Dana 135 11.6L
(24.5 pints)
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake FluidAll Fill to line on
reservoir
Capacities and specifications
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Travel equipment
Console
Console armrest
Daytime running lights
Factory luggage rack
Factory luggage rack adaptors
Fog lights
Framed luggage covers
Heavy-duty battery
Neutral towing transfer case kit (Explorer 4.0L only)
Off road lights
Pickup box rails
Removable luggage rack
Removable luggage rack adapters
Retractable bed hooks and loops
Running boards
Snow traction cables
Soft luggage cover
Speed control
Towing mirrors
Trailer hitch
Trailer hitch bars and balls
Trailer hitch wiring adaptor
Protection and appearance equipment
Air bag anti-theft locks
Bed mat/bedliner tailgate covers
Bed mats
Bedliners
Car/truck covers
Cargo liners, interior
Customer assistance
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Accessory delay ..........................75
Air bag supplemental
restraint system ..........................92
and child safety seats ..............93
description ................................92
disposal ......................................96
driver air bag ............................94
indicator light ......................10,95
operation ...................................94
passenger air bag .....................94
passenger deactivation switch...96
Air cleaner filter .......................212
Air conditioning ..........................24
Ambulance packages ....................3
Automatic transmission ............116
driving an automatic
overdrive .................................117
fluid, refill capacities ..............212
fluid, specification ..................217
Axle
lubricant specifications ..........217
refill capacities ........................212
traction lok ..............................115
Battery .......................................187
acid, treating emergencies .....187
charging system warning light...12
jumping a disabled battery ....163
maintenance-free ....................187
replacement, specifications ...212
servicing ..................................187
voltage gauge ............................16
Brakes ........................................112
anti-lock .....................112,113,114
anti-lock brake system (ABS)
warning light ......................11,113
brake warning light ..................11
fluid, checking and adding ....175
fluid, refill capacities ..............212
fluid, specifications ..........215,217
lubricant specifications ...215,217
parking ....................................114
shift interlock ..........................116Break-in period .............................2
Capacities for refilling fluids ....212
CD changer .................................62
Child safety restraints ..............101
child safety belts ....................101
child safety seats ....................102
Child safety seats ......................102
attaching with tether straps ..106
built-in child seat ...................102
in front seat ............................103
in rear seat ..............................103
tether anchorage hardware ...106
Cleaning your vehicle ...............208
engine compartment ..............209
exterior ....................................209
exterior lamps .........................210
instrument panel ....................210
interior .....................................210
plastic parts ............................210
safety belts ..............................211
washing ....................................208
waxing .....................................209
wheels ......................................209
wiper blades ............................210
Clock .............................33,39,49,59
Clutch
fluid ..........................................176
operation while driving ..........119
recommended shift speeds ....120
Compass, electronic ....................19
calibration .................................21
set zone adjustment .................20
Console ........................................76
Controls
power seat .................................83
Coolant ...............................178,180
checking and adding ..............178
refill capacities .................180,212
specifications ...................215,217
Customer Assistance ................223
Ford accessories for your
vehicle .....................................230
Index
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Ford Extended Service Plan...224
Getting assistance outside the
U.S. and Canada .....................229
Getting roadside assistance ...223
Getting the service you need...225
Ordering additional owner’s
literature .................................234
The Dispute Settlement Board...226
Dipstick
engine oil .................................172
Doors
door ajar warning .....................13
Driveline universal joint and
slip yoke ....................................186
Driving under special
conditions ...........................130,131
sand .........................................131
snow and ice ...........................132
through water ..................131,134
Emergencies, roadside
jump-starting ..........................163
Emission control system ..........202
Engine ........................................217
check engine/service engine
soon light .................................8,9
coolant .....................................178
diesel ...........................................3
idle speed control ...................187
lubrication specifications...215,217
refill capacities ........................212
service points ..........................172
starting after a collision .........144
Engine block heater .................110
Engine oil ..................................172
checking and adding .......172,174
dipstick ....................................172
filter, specifications .........174,212
recommendations ...................174
refill capacities .................172,212
specifications .....172,174,215,217
Exhaust fumes ..........................110
Fail safe cooling ........................180Fluid capacities .........................212
Four-Wheel Drive vehicles ..12,125
control trac ...............................23
description ..............................128
driving off road .......................130
electronic shift ............23,125,128
indicator light ....................12,126
lever operated shift ................126
manual locking hubs ..............126
Fuel ............................................194
calculating fuel economy .......198
cap ...........................................197
capacity ...................................212
choosing the right fuel ...........196
comparisons with EPA fuel
economy estimates .................201
detergent in fuel .....................197
filling your vehicle
with fuel ....................194,197,199
filter, specifications .........198,212
fuel pump shut-off switch .....144
improving fuel economy ........198
low fuel warning light ................8
octane rating ....................196,217
quality ......................................197
running out of fuel .................197
safety information relating to
automotive fuels .....................194
Fuses ...................................145,146
Gas cap (see Fuel cap) ............197
Gas mileage (see Fuel
economy) ...................................198
Gauges .........................................14
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........17
odometer ...................................15
speedometer .............................14
tachometer ................................16
trip odometer ............................16
Index
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