How fail-safe cooling works
If the engine begins to overheat:
•the engine coolant temperature
gauge will move to the red (hot)
area.
•the
symbol will illuminate.
•the
symbol will illuminate.
•theService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate, however:
•the engine power will be limited.
•the air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
H
C
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Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the “Service Guide” for the
service interval schedules. If adding fluid is necessary, use only
MERCONAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
ADD/MIN and MAX lines. Do not
add fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously checking the level until it reaches the range
between the ADD/MIN and MAX lines. Be sure to put the cap back on
the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your Scheduled Maintenance Guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
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Fluid Ford Part Name Application Capacity
Engine
coolant
5Premium Engine
Coolant5.4L V8 engine
without A/C16.9L
(17.9 quarts)
5.4L V8 engine
with A/C18.4L
(19.4 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
Engine oil
(includes
filter change)-
Gas enginesMotorcraft 5W-30
Super Premium
Motor OilAll 5.7L
(6.0 quarts)
Engine oil
(includes
filter change)-
Diesel engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional aft
axle on narrow
frame Chassis
Cab)71.9L
(19.0 gallons)
Right side
saddle mounted
tank (optional
on narrow frame
Chassis Cab)87.1L
(23.0 gallons)
Short box (wide
frame regular
cab)109.8L
(29.0 gallons)
Aft axle (narrow
frame chassis
cab)136.3L
(36.0 gallons)
Long box wide
frame (Regular
cab, SuperCab
or Crew Cab)143.9L
(38.0 gallons)
Power
steering fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L
(2.0 quarts)
Capacities and specifications
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Fluid Ford Part Name Application Capacity
Transmission
fluid
3Synthetic
MERCONAT F5-speed manual 3.2L
(3.4 quarts)
Motorcraft
MERCONAT F6-speed manual 5.5L
(5.8 quarts)
Automatic -
4R100 with
small cooler
(vehicles
equipped with
20 oil-to-air-
plate cooler)16.1L
(17.1 quarts)
4
Automatic -
4R100 with large
cooler (vehicles
equipped with
26 oil-to-air-
plate cooler)16.7L
(17.7 quarts)4
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.0L
(4.25 quarts)
1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that may
require a lubricant change. Refer to the Scheduled Maintenance Guide. Axle
lubricant quantities should not need to be checked unless a leak is
suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been
submerged in water.
2Add 236 ml (8 oz.) of additive Friction Modifier C8AZ-19B546-A, Ford
Specification EST-M2C118-A for complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick or on the dipstick handle.
MERCONand MERCONV are not interchangeable. DO NOT mix
MERCONand MERCONV. Refer to your Scheduled Maintenance Guide to
determine the correct service interval.
4Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by the indication on the
dipstick’s normal operating range.
5Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
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LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W90 Axle
LubricantXY-75W90-QL WSP-M2C201-A
Rear axleMotorcraft SAE
75W140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Motorcraft SAE
75W90 Synthetic
Rear Axle Lube
1
(Dana 80 axles)XY-75W90-QL WSP-M2C201-A
Motorcraft SAE
80W90 Premium
Rear Axle
Lubricant
1
(Dana 135
axles)XY-80W90-QL WSP-19580-B
Brake fluid and
clutch fluid (if
equipped)High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Oregon,
F5FZ-19549-CC,
in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Engine oilMotorcraft
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Capacities and specifications
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Accessory delay ..........................75
Air bag supplemental
restraint system ..........................92
and child safety seats ..............93
description ................................92
disposal ......................................96
driver air bag ............................94
indicator light ......................10,95
operation ...................................94
passenger air bag .....................94
passenger deactivation switch...96
Air cleaner filter .......................212
Air conditioning ..........................24
Ambulance packages ....................3
Automatic transmission ............116
driving an automatic
overdrive .................................117
fluid, refill capacities ..............212
fluid, specification ..................217
Axle
lubricant specifications ..........217
refill capacities ........................212
traction lok ..............................115
Battery .......................................187
acid, treating emergencies .....187
charging system warning light...12
jumping a disabled battery ....163
maintenance-free ....................187
replacement, specifications ...212
servicing ..................................187
voltage gauge ............................16
Brakes ........................................112
anti-lock .....................112,113,114
anti-lock brake system (ABS)
warning light ......................11,113
brake warning light ..................11
fluid, checking and adding ....175
fluid, refill capacities ..............212
fluid, specifications ..........215,217
lubricant specifications ...215,217
parking ....................................114
shift interlock ..........................116Break-in period .............................2
Capacities for refilling fluids ....212
CD changer .................................62
Child safety restraints ..............101
child safety belts ....................101
child safety seats ....................102
Child safety seats ......................102
attaching with tether straps ..106
built-in child seat ...................102
in front seat ............................103
in rear seat ..............................103
tether anchorage hardware ...106
Cleaning your vehicle ...............208
engine compartment ..............209
exterior ....................................209
exterior lamps .........................210
instrument panel ....................210
interior .....................................210
plastic parts ............................210
safety belts ..............................211
washing ....................................208
waxing .....................................209
wheels ......................................209
wiper blades ............................210
Clock .............................33,39,49,59
Clutch
fluid ..........................................176
operation while driving ..........119
recommended shift speeds ....120
Compass, electronic ....................19
calibration .................................21
set zone adjustment .................20
Console ........................................76
Controls
power seat .................................83
Coolant ...............................178,180
checking and adding ..............178
refill capacities .................180,212
specifications ...................215,217
Customer Assistance ................223
Ford accessories for your
vehicle .....................................230
Index
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Ford Extended Service Plan...224
Getting assistance outside the
U.S. and Canada .....................229
Getting roadside assistance ...223
Getting the service you need...225
Ordering additional owner’s
literature .................................234
The Dispute Settlement Board...226
Dipstick
engine oil .................................172
Doors
door ajar warning .....................13
Driveline universal joint and
slip yoke ....................................186
Driving under special
conditions ...........................130,131
sand .........................................131
snow and ice ...........................132
through water ..................131,134
Emergencies, roadside
jump-starting ..........................163
Emission control system ..........202
Engine ........................................217
check engine/service engine
soon light .................................8,9
coolant .....................................178
diesel ...........................................3
idle speed control ...................187
lubrication specifications...215,217
refill capacities ........................212
service points ..........................172
starting after a collision .........144
Engine block heater .................110
Engine oil ..................................172
checking and adding .......172,174
dipstick ....................................172
filter, specifications .........174,212
recommendations ...................174
refill capacities .................172,212
specifications .....172,174,215,217
Exhaust fumes ..........................110
Fail safe cooling ........................180Fluid capacities .........................212
Four-Wheel Drive vehicles ..12,125
control trac ...............................23
description ..............................128
driving off road .......................130
electronic shift ............23,125,128
indicator light ....................12,126
lever operated shift ................126
manual locking hubs ..............126
Fuel ............................................194
calculating fuel economy .......198
cap ...........................................197
capacity ...................................212
choosing the right fuel ...........196
comparisons with EPA fuel
economy estimates .................201
detergent in fuel .....................197
filling your vehicle
with fuel ....................194,197,199
filter, specifications .........198,212
fuel pump shut-off switch .....144
improving fuel economy ........198
low fuel warning light ................8
octane rating ....................196,217
quality ......................................197
running out of fuel .................197
safety information relating to
automotive fuels .....................194
Fuses ...................................145,146
Gas cap (see Fuel cap) ............197
Gas mileage (see Fuel
economy) ...................................198
Gauges .........................................14
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........17
odometer ...................................15
speedometer .............................14
tachometer ................................16
trip odometer ............................16
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GAWR
(Gross Axle Weight Rating) .....132
calculating ...............................134
definition .................................132
driving with a heavy load ......132
location ....................................132
GVWR (Gross Vehicle
Weight Rating) ..........................132
calculating ........................132,134
definition .................................132
driving with a heavy load ......132
location ....................................132
Hazard flashers .........................144
Headlamps ...................................22
aiming ......................................208
daytime running lights .............22
flash to pass .........................23,73
high beam .......................12,22,72
turning on and off ....................22
warning chime ..........................13
Heating ........................................24
heater only system ...................24
heating and air
conditioning system .................26
Hood ..........................................171
Ignition .......................................217
positions of the ignition ...........66
removing the key ....................124
Infant seats (see Safety seats)...102
Inspection/maintenance
(I/M) testing ..............................203
Instrument panel
cleaning ...................................210
lighting up panel and interior....23
location of components ..............8
Jump-starting your vehicle ......163
Keys
key in ignition chime ...............13
positions of the ignition ...........66
Lamps
autolamp system .....................203
cargo lamps ...............................23daytime running light ...............22
headlamps .................................22
headlamps, flash to pass .....23,73
instrument panel, dimming .....23
replacing
bulbs ............203,204,205,206,207
Lane change indicator
(see Turn signal) ........................66
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) .....11,113
brake ..........................................11
charging system ........................12
check coolant ............................13
door ajar ....................................13
engine oil pressure ...................13
high beam .................................12
low fuel ........................................8
safety belt .................................11
service engine soon .................8,9
turn signal indicator .................12
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Lubricant specifications ....215,217
Lumbar support, seats ...............84
Manual transmission .................119
fluid capacities ........................212
lubricant specifications ..........217
Message center ...........................17
english/metric button ...............17
menu button .............................18
Mirrors
fold away ...................................76
side view mirrors (power) .......75
Motorcraft parts .................198,212
Octane rating ............................196
Odometer .....................................15
Overdrive .....................................73
Panic alarm feature,
remote entry system ..................78
Index
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