1999 FORD E SERIES headlamp

Fuse/Relay
LocationFuse Amp
RatingDescription
31 10A Right Headlamp (Low Beam), DRL
32 Ð Not Used
33 Ð Not Used
34 10A Transmission Range (TR) Sensor
35 Ð Not Used
36 5A (Cluster, A/C, Illumination, Radio), Steering
Column Assembly
37 Ð Not Used
38 10A Air Bag Diagnostic Monitor
39 Ð Not Used
40 30A Modified Vehicle
41 30A Modified Vehicle
42 Ð Not Used
43 20A C.B. Power Windows*
44 Ð Not Used
* Either fuse 21 or circuit breaker 43 will be present for power
windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
Roadside emergencies
129

engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for inspection/maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostic (OBD-II) system. If your ªCheck Engine/Service
Engine Soonº light is on, refer to the description in theWarning Lights
and Chimessection of theInstrumentationchapter. Your vehicle may
not pass the I/M test with the ªCheck Engine/Service Engine Soonº light
on.
If the vehicle's powertrain system or its battery has just been serviced,
the OBD-II system is reset to a ªnot ready for I/M testº condition. To
ready the OBD-II system for I/M testing, a minimum of 30 minutes of city
and highway driving is necessary as described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²Tail lamps
²Brakelamps
²High-mount brakelamp
²Turn signals
²Backup lamps
²License plate lamp
Maintenance and care
179

Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Replacing headlamp bulbs (aerodynamic)
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position.
2. Open the hood.
3. Push each clip tab toward the
engine compartment and lift upward
to the stop position.
4. Remove the headlamp assembly.
5. Release clip and disconnect the
electrical connector from the bulb.
6. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) about
1/8 turn to free it from the bulb
socket, and slide the ring off the
plastic base. Keep the ring to retain
the new bulb.
7. Without turning, remove the old bulb from lamp assembly by gently
pulling it straight back out of the lamp assembly and replace.
Maintenance and care
180

To install the new bulb:
1. With the flat side of the bulb's
plastic base facing upward, insert
the glass end of the bulb into the
lamp assembly. You may need to
turn the bulb left or right to align
the grooves in the plastic base with
the tabs in the lamp assembly. When
the grooves are aligned, push the bulb into the socket until the plastic
base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the lamp assembly by rotating clockwise until you feel a ªstop.º
3. Install the electrical connector into the rear of the plastic base until it
snaps, locking it into position.
4. Install the headlamp assembly into the vehicle and secure it with the
clip tabs.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position.
2. Open the hood.
3. Rotate the bulb socket
counterclockwise about ò turn and
remove.
4. Carefully pull out the bulb
straight out of the socket and push
in new bulb.
5. To complete installation, follow the removal procedures in reverse
order.
Maintenance and care
181

Using the right bulbs
Function Number of
bulbsTrade number
Headlamps (low series) 2 H5054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157 NAK
Back-up lamps 2 3156K
License plate lamps 1 168
Stop/tail/side marker lamp 2 3357 K
Turn lamp (rear) 2 3156K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
To replace all instrument panel lights - see your dealer
AIMING THE HEADLAMPS
The alignment of your headlamps should be checked by a qualified
service technician if:
²Oncoming motorists frequently signal you to deactivate your high
beams, and your high beams are not activated.
²The headlamps do not seem to provide enough light for clear night
vision.
²The headlamp beams are pointed substantially away from a slightly
down and to the right position.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the ªCustomer Assistance Guideº for a list of Ford-approved
cleaners, polishes and waxes.
Maintenance and care
183

Air bag supplemental restraint
system ..........................................83
and child safety seats ..............84
description ................................83
disposal ......................................87
indicator light ...........................86
passenger air bag .....................85
Automatic transmission
driving an automatic
overdrive ...................109,110,111
Axle
refill capacities ........................189
Battery
disconnecting ............161,162,163
voltage gauge ............................14
Brakes ........................................103
anti-lock .....................103,104,105
anti-lock brake system (ABS)
warning light ...........................104
fluid, checking and adding ....150
shift interlock ..........................108
Break-in period ..........................2,3
CD player ....................................53
Child safety seats
attaching with tether straps ....93
in rear seat ................................90
tether anchorage
hardware ..............................93,97
Cleaning your vehicle ...............183
engine compartment ..............185
exterior .............................184,187
exterior lamps .........................186
interior .....................................186
plastic parts ............................186
washing ....................................184
waxing .....................................184
wheels ......................................185
windows ..................................187
wiper blades ............................186
Controls
power seat .................................72
Coolant ...............................153,154checking and adding ..............152
refill capacities ........................154
Driveline universal joint and
slip yoke ....................................159
Emission control system ..........178
Engine
coolant .....................................151
idle speed control ...................159
service points ..........................147
starting after a collision .........123
Engine block heater .................101
Engine oil
checking and adding ..............149
dipstick ....................................147
specifications ...................147,149
Exhaust fumes ..........................101
Fail safe cooling .................154,155
Fuel
choosing the right fuel ...........171
comparisons with EPA fuel
economy estimates .................177
detergent in fuel .....................172
filling your vehicle
with fuel ...........................170,173
gauge .........................................12
quality ......................................172
running out of fuel .................172
safety information relating to
automotive fuels .....................170
Fuses ...................................125,126
Gas mileage (see Fuel
economy) ..............174,175,176,177
Gauges .........................................12
engine coolant temperature
gauge .........................................13
engine oil pressure gauge ........13
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................113
Hazard flashers .........................123
Headlamps
aiming ......................................183
Index
200

bulb specifications ..................183
high beam ............................11,15
warning chime ..........................11
Heating ........................................16
auxiliary heater and air
conditioner ...........................21,22
heater only system .........16,17,18
heating and air conditioning
system .............................18,19,20
Hood ..........................................146
Ignition .......................................195
Inspection/maintenance
(I/M) testing ..............................179
Instrument panel
cleaning ...................................186
Keys
key in ignition chime ...............11
positions of the ignition ...........56
Lamps
daytime running light ...............15
headlamps .................................15
headlamps, flash to pass ..........16
instrument panel, dimming .....16
interior lamps ...........................63
replacing bulbs ..179,180,181,182
Lane change indicator
(see Turn signal) ........................57
Lights, warning and indicator
air bag ........................................10
anti-lock brakes (ABS) ..............8
brake ............................................8
charging system ........................10
engine oil pressure ...................11
safety belt .................................10
service engine soon .................8,9
turn signal indicator .................10
Lumbar support,
seats ..............................73,74,75,76
Mirrors
side view mirrors (power) .......65
Motorcraft parts ........................174
Octane rating ............................172Odometer .....................................14
Overdrive .....................................62
Panic alarm feature, remote
entry system ................................67
Parking brake ............................105
Power distribution box
(see Fuses) ...............................129
Power door locks ........................64
Power steering ..........................107
fluid, checking and adding ....156
Radio ...................23,24,25,26,27,28
29,30,31,32,33,34,35,36,37
Relays .................................125,131
Remote entry system .................65
illuminated entry ......................70
locking/unlocking doors ......65,66
replacement/additional
transmitters ...............................69
replacing the batteries .............67
Safety belts (see Safety
restraints) ....................................11
Safety restraints
cleaning the safety belts ...82,187
extension assembly ..................81
for children ..........................87,88
lap belt ......................................80
warning light and chime .....11,82
Seat belts (see Safety
restraints) ................76,77,78,79,80
Seats ............................................71
child safety seats ......................89
Servicing your vehicle ..............145
Spark plugs, specifications .......188
Special notice ................................3
ambulance conversions ..............3
diesel-powered vehicles .............4
Specification chart, lubricants .193
Speed control ..............................57
Speedometer ...............................12
Starting your vehicle ...........98,100
jump starting ............139,140,142
Index
201