14) Connect test light to ground and probe Orange/Black wire
of door lock actuator connector. If test light illuminates while door
unlock switch is pressed, repair open Orange/Black wire between door
lock actuator and Central Timer Module (CTM). CTM is located behind
right kick panel. If test light does not illuminate while door unlock
switch is pressed, go to next step.
15) Access CTM 18-pin connector C2. Remove connector cover.
Do not disconnect connector. Using an external voltmeter, measure
voltage between ground and CTM 18-pin connector C2 terminal No. 9
(Pink/Black wire). If voltage is more than 9.5 volts while door unlock\
switch is pressed, repair open Pink/Black wire. If voltage is 9.5
volts or less while door unlock switch is pressed, replace CTM.
16) Disconnect inoperative lock switch connector. Using an
external voltmeter, measure voltage between ground and Red wire of
door lock switch connector. If voltage is more than 9.5 volts, repair
open Red wire between door lock switch connector and voltage source.
If voltage is 9.5 volts or less, go to next step.
17) Reconnect door lock switch connector. Measure voltage
between ground and backprobe Pink/Violet wire of door lock switch
connector. If voltage is more than 9.5 volts, go to next step. If
voltage is 9.5 volts or less, replace door lock switch.
18) Access CTM 18-pin connector "B". Remove connector cover.
Do not disconnect connector. Using an external voltmeter, measure
voltage between ground and CTM 18-pin connector "B" terminal No. 13
(Pink/Dark Green wire). If voltage is more than 9.5 volts, replace
CTM. If voltage is 9.5 volts or less, repair open Pink/Dark Green wire
between CTM and door lock switch.
REMOTE KEYLESS ENTRY PROBLEM
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Using scan tool select SYSTEM MONITORS, then CCD BUS TEST.
If scan tool displays BUS OPERATIONAL, go to next step. If scan tool
does not display BUS OPERATIONAL, go to appropriate VEHICLE
COMMUNICATIONS article.
2) Using scan tool select BODY COMPUTER. If scan tool
displays NO RESPONSE, go to appropriate VEHICLE COMMUNICATIONS
article. If scan tool does not display NO RESPONSE, go to next step.
3) Operate door locks with Remote Keyless Entry (RKE)
transmitter. If doors locked when transmitter was actuated, system is
currently functioning properly. If doors do not lock when transmitter
was actuated, go to next step.
4) Ensure transmitter battery voltage is 3.2 volts. Turn
ignition on. Place transmission in park and disarm anti-theft system.
Using scan tool, select MISCELLANEOUS, then PROGRAM RKE. If BCM IS IN
PROGRAMMING MODE does not appear, exit and select PROGRAM RKE again.
Press any transmitter button. A single chime will announce RKE module
accepted transmission. Repeat procedure for all transmitters used with
vehicle. Operate door locks from reprogrammed transmitter. If door
locks operate properly, system has been repaired. If door locks do not
operate properly, go to next step.
5) Using scan tool, reprogram a known good transmitter:
Operate door locks with reprogrammed transmitter. If doors locked
properly, replace transmitter. If doors did not lock properly, replace
CTM.
VEHICLE THEFT/SECURITY SYSTEM
DOOR DISARM SWITCH FAILURE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Using scan tool, read VTSS inputs/outputs information. If
scan tool displays door disarm switch state OPEN, system is currently
functioning properly. If scan tool does not display door disarm switch
state OPEN, go to next step.
2) Disconnect left door disarm switch. If scan tool displays
door disarm switch state OPEN, replace left door disarm switch. If
scan tool does not display door disarm switch state OPEN, go to next
step.
3) Disconnect right door disarm switch. If scan tool displays
door disarm switch state OPEN, replace left door disarm switch. If
scan tool does not display door disarm switch state OPEN, go to next
step.
4) Access Central Timer Module (CTM). CTM is located under
left side of instrument panel. Disconnect CTM 18-pin connector C2.
Using an external ohmmeter, measure resistance between ground and CTM
18-pin connector C2 terminal No. 10 (Light Green/Orange wire). If
resistance is less than 1000 ohms, repair short to ground in Light
Green/Orange wire. If resistance is 1000 ohms or more, replace CTM.
DOOR LOCK SWITCH FAILURE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Clear trouble codes as needed. See BODY CONTROL COMPUTER -
INTRODUCTION article. Using scan tool, read I/O's door lock switch
status. If scan tool displays RELEASED, system is currently
functioning properly. If scan tool does not display RELEASED, go to
next step.
2) Disconnect left door lock switch connector. If scan tool
displays RELEASED, replace left door lock switch. If scan tool does
not display RELEASED, go to next step.
3) Disconnect right door lock switch connector. If scan tool
displays RELEASED, replace right door lock switch. If scan tool does
not display RELEASED, go to next step.
4) Locate Central Timer Module (CTM). CTM is located under
left side of instrument panel. Disconnect CTM 18-pin connector C2.
Using an external voltmeter, measure voltage between ground and CTM
18-pin connector C2 terminal No. 13 (Pink/Dark Green wire). If voltage\
is more than 1.5 volts, repair short to voltage in Pink/Dark Green
wire between CTM and door lock switch. If voltage is 1.5 volts or
less, replace CTM.
DOOR UNLOCK SWITCH FAILURE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Clear trouble codes as needed. See BODY CONTROL COMPUTER -
INTRODUCTION article. Using scan tool, read I/O's door unlock switch
status. If scan tool displays RELEASED, system is currently
functioning properly. If scan tool does not display RELEASED, go to
next step.
2) Disconnect left door lock switch connector. If scan tool
displays RELEASED, replace left door lock switch. If scan tool does
not display RELEASED, go to next step.
3) Disconnect right door lock switch connector. If scan tool
displays RELEASED, replace right door lock switch. If scan tool does
not display RELEASED, go to next step.
4) Locate Central Timer Module (CTM). CTM is located under
left side of instrument panel. Disconnect CTM 18-pin connector C2.
Using an external voltmeter, measure voltage between ground and CTM
18-pin connector C2 terminal No. 4 (Orange/Dark Green wire). If
voltage is more than 1.5 volts, repair short to voltage in Orange/Dark
Green wire between CTM and door lock switch. If voltage is 1.5 volts
or less, replace CTM.
IDENTIFYING VTSS PROBLEMS
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Using scan tool, select BODY SYSTEM then VTSS and read
Central Timer Module (CTM) DTCs. If any VTSS DTCs are displayed,
perform appropriate procedure. See VTSS DTC table. If no VTSS DTCs are
displayed, go to next step.
VTSS DTC
\
\
\
\
\
\
\
DTC Message Perform
DOOR DISARM SWITCH FAILURE .............. DOOR DISARM SWITCH FAILURE
DOOR LOCK SWITCH FAILURE .................. DOOR LOCK SWITCH FAILURE
DOOR UNLOCK SWITCH FAILURE .............. DOOR UNLOCK SWITCH FAILURE
EEPROM CHECKSUM FAILURE ................................ Replace CTM
INTERNAL ROM TEST FAILURE .............................. Replace CTM
\
\
\
\
\
\
\
2) Select VTSS then MONITORS. If scan tool displays, OK TO
RUN, NOT OK TO ARM, PCM has not recorded more than 20 starts. Start
engine 20 times and retest. If message does not change to OK TO ARM,
replace PCM. If scan tool displays NO RESPONSE TO PCM, see appropriate
VEHICLE COMMUNICATIONS article. If scan tool does not display OK TO
RUN, NOT OK TO ARM or NO RESPONSE TO PCM, go to next step.
3) Using scan tool, actuate horn, headlights and VTSS light
to flash. If horn does not sound, go to next step. If headlights do
not flash, go to step 6). If VTSS light does not flash, go to step 9).\
If all function properly, go to step 12).
4) Press horn button. If horn does not sound, go to
appropriate STEERING COLUMN SWITCHES article. If horn sounds, go to
next step.
5) Locate Central Timer Module (CTM). CTM is located behind
right kick panel. Disconnect CTM 18-pin connector C2. Turn ignition
on. Using an external voltmeter, measure voltage between ground and
CTM 18-pin connector C2 terminal No. 18 (Black/Red wire). If voltage
is more than 9.5 volts, replace CTM. If voltage is 9.5 volts or less,
repair open in Black/Red wire between CTM and horn relay.
6) Remove security relay from Power Distribution Center
(PDC). Turn ignition on. Connect a test light between battery source
and headlight relay connector terminal No. 85 (Red/Dark Blue wire).
Using scan tool, actuate relay. If test light illuminates, replace
security relay. If test light does not illuminate, go to next step.
7) Using an external voltmeter, measure voltage between
battery voltage and security relay connector terminal No. 86
(Red/Orange wire). If voltage is more than 9.5 volts, go to next step.\
If voltage is 9.5 volts or less, repair open in Red/Orange wire
between battery source and security relay.
8) Reinstall security relay. Locate Central Timer Module
(CTM). CTM is located behind right kick panel. Disconnect CTM 18-pin
connector C2. Using an external voltmeter, measure voltage between
ground and CTM 18-pin connector C2 terminal No. 6 (Red/Dark Blue
wire). If voltage is more than 9.5 volts, replace CTM. If voltage is
9.5 volts or less, repair open in Red/Dark Blue wire between CTM and
security relay.
9) Disconnect overhead console 12-pin connector. Using an
external voltmeter, measure voltage between battery and overhead
console 12-pin connector terminal No. 11 (Black wire). Using scan
tool, actuate VTSS indicator light. If voltage is about 10 volts,
replace overhead console. If voltage is not about 10 volts, go to next
step.
10) Measure voltage between ground and overhead console 12-
pin connector terminal No. 5 (Pink wire). Turn ignition on. If voltage\
is more than 10 volts, go to next step. If voltage is 10 volts or
less, repair open Pink wire.
11) Locate Central Timer Module (CTM). CTM is located behind\
right kick panel. Disconnect CTM 18-pin connector C2. Turn ignition
on. Using an external ohmmeter, measure resistance between ground and
CTM 18-pin connector C2 terminal No. 8 (Black wire). If resistance is
5 ohms or more, replace CTM. If resistance is less than 5 ohms, repair
open Black wire between CTM and VTSS indicator light.
12) Using scan tool, place VTSS in diagnostic mode and follow
directions on screen. If TURN KEY TO ACC POSITION is not displayed, go
to step 24). If NO RESPONSE after turning key to accessory position or
TURN KEY TO ACC POSITION is displayed longer than 15 seconds, go to
next step. If neither response is received, go to step 14).
13) Locate Central Timer Module (CTM). CTM is located behind\
right kick panel. Gain access to CTM 18-pin connector C2. Ensure key
is in accessory position. Using an external voltmeter, measure voltage
between ground and backprobe of CTM 18-pin connector C2 terminal No. 5
(Dark Blue/White wire). If voltage is more than 10 volts, replace CTM.\
If voltage is 10 volts or less, repair open Dark Blue/White wire
between CTM and junction block.
14) Remove key from ignition. Wait 2 seconds after performing
each of the following actions. Open, then close both door. Operate
power door lock switch to lock, then unlock position. Rotate key both
directions in both doors. Ensure each operation is successful. If any
operation is unsuccessful, see VTSS SYMPTOM DIRECTORY table for repair
of failed operation. If all operations are successful, go to step 22).
VTSS SYMPTOM DIRECTORY
\
\
\
\
\
\
\
Problem Circuit Go To
Driver's Door Open Or Close ............................... Step 15)
Passenger's Door Open Or Close ............................ Step 16)
Driver's Door Lock Switch ................. ONE OR ALL DOORS FAILING
TO LOCK FROM ONE SWITCH
Passenger's Door Lock Switch .............. ONE OR ALL DOORS FAILING
TO LOCK FROM ONE SWITCH
Driver's Key Cylinder ..................................... Step 17)
Passenger's Key Cylinder .................................. Step 20)
Driver's Door Unlock Switch ............... ONE OR ALL DOORS FAILING
TO UNLOCK FROM ONE SWITCH
Passenger's Door Unlock Switch ............ ONE OR ALL DOORS FAILING
TO UNLOCK FROM ONE SWITCH
\
\
\
\
\
\
\
15) Ensure driver's door is closed. Using scan tool, read
VTSS inputs/outputs door ajar status. If scan tool displays DR DOOR
AJAR SWITCH: CLOSED, go to SHORTED LEFT DOOR AJAR CIRCUIT under DOOR
AJAR SYSTEM. If scan tool does not display DR DOOR AJAR SWITCH:
CLOSED, go to OPEN LEFT DOOR AJAR CIRCUIT under DOOR AJAR SYSTEM.
16) Ensure passenger's door is closed. Using scan tool, read
VTSS inputs/outputs door ajar status. If scan tool displays DR DOOR
AJAR SWITCH: CLOSED, go to SHORTED RIGHT DOOR AJAR CIRCUIT under DOOR
AJAR SYSTEM. If scan tool does not display DR DOOR AJAR SWITCH:
CLOSED, go to OPEN RIGHT DOOR AJAR CIRCUIT under DOOR AJAR SYSTEM.
17) Using scan tool, monitor door disarm switch state.
Disconnect left door disarm switch. Connect jumper wire between left
door disarm switch connector terminals. If scan tool displays door
disarm switch state CLOSED, replace left door disarm switch. If scan
tool does not display door disarm switch state CLOSED, go to next
step.
18) Disconnect jumper wire. Connect jumper wire between
ground and left door disarm switch connector Light Green/Orange wire.
If scan tool displays door disarm switch state CLOSED, go to next
step. If scan tool does not display door disarm switch state CLOSED,
repair open left door disarm switch ground circuit (Black/Light Green
wire).
19) Access Central Timer Module (CTM). CTM is located behind\
right kick panel. Remove connector cover. Do not disconnect connector.
Connect a jumper between ground and backprobe CTM 18-pin connector C2
terminal No. 10 (Light Green/Orange wire). If scan tool displays door
disarm switch state CLOSED, repair open left door disarm switch sense
circuit (Light Green/Orange wire). If scan tool does not display door
disarm switch state CLOSED, replace CTM.
20) Using scan tool, monitor door disarm switch state.
Disconnect right door disarm switch. Connect jumper wire between right
door disarm switch connector terminals. If scan tool displays door
disarm switch state CLOSED, replace right door disarm switch. If scan
tool does not display door disarm switch state CLOSED, go to next
step.
21) Disconnect jumper wire. Connect jumper wire between
ground and right door disarm switch connector Light Green/Orange wire.
If scan tool displays door disarm switch state CLOSED, go to next
step. If scan tool does not display door disarm switch state CLOSED,
repair open right door disarm switch ground circuit (Black/Light Green
wire).
22) Access Central Timer Module (CTM). CTM is located behind\
right kick panel. Remove connector cover. Do not disconnect connector.
Connect a jumper between ground and backprobe CTM 18-pin connector C2
terminal No. 10 (Light Green/Orange wire). If scan tool displays door
disarm switch state CLOSED, repair open right door disarm switch sense
circuit (Light Green/Orange wire). If scan tool does not display door
HEA TE R S YSTE M
1999 D odge P ic ku p R 1500
1999 HEATER SYSTEMS
RWD Trucks & Vans
CHRYSLER
Dakota, Durango, Ram Pickup, Ram Van/Wagon
DESCRIPTION
All models use a blend-air system. Outside air enters heater
through cowl opening and passes through a plenum chamber to heater
core. Blend air door in heater housing controls temperature by either
directing air through or around heater core. Air flow is then directed
through dash panel to air distribution duct in passenger compartment.
On Durango, air taken from the front heater system is fed
back through an air duct into the center console. At the rear of the
center console, passengers can operate a 3 mode switch to adjust air
flow. Temperature and blower speeds are controlled by the front heater
control panel.
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all SERVICE PRECAUTIONS and DISABLING &
ACTIVATING AIR BAG SYSTEM procedures in AIR BAG SYSTEM SAFETY
article.
OPERATION
HEATER CONTROL PANEL
Blower Motor Switch
Fan speed is controlled with a rotary blower motor switch.
There are 4 different fan speed settings: one low speed, 2 medium
speeds, and one high speed.
Mode Control Knob
A rotary mode switch is used to control air flow. There are 5
different modes of operation: panel, floor/panel, floor,
floor/defrost, and defrost.
Temperature Control Knob
Rotary control knob determines discharge air temperature by
positioning blend/air door. On Dakota and Durango, temperature blend-
air door is cable operated. On Ram Pickup and Ram Van/Wagon,
temperature blend-air door is electrically operated. When a hot
temperature is selected, all air flows through heater core.
ADJUSTMENTS
TEMPERATURE CONTROL CABLE ADJUSTMENT
Dakota & Durango
1) Ensure temperature control cable housing and core are
connected at both heater control panel and heater assembly. Ensure
heater control panel is properly installed.
2) Rotate temperature control knob so that knob pointer is at
12 o'clock position. Pull temperature control knob straight out from
heater control panel until perimeter of knob (not knob pointer)
protrudes about .25" (6 mm) from face of heater control panel.
3) Rotate temperature control knob clockwise so that knob
pointer is at one o'clock position. Push in on knob slightly and
continue rotating knob to its full clockwise stop. Place knob pointer
at a position about .32" (8 mm) beyond end of Red stripe. Release
knob. If knob is pointing at about .32" (8 mm) beyond end of Red
stripe, go to next step. If knob is not pointing at about .32" (8 mm)
beyond end of Red stripe, go back to step 2) and repeat adjustment
procedure.
4) Rotate temperature control knob counterclockwise so that
knob pointer is at 12 o'clock position. Push temperature control knob
straight into heater control panel until perimeter of knob (not knob
pointer) is flush with base of heater control panel.
5) Rotate temperature control knob to its full clockwise
stop. Release knob. Knob pointer should be aimed at end of Red stripe.
If knob is pointed at end of Red stripe, go to next step. If knob is
not pointed at end of Red stripe, go back to step 2) and repeat
adjustment procedure.
6) Rotate temperature control knob to its full
counterclockwise stop. Release knob. If knob springs back, self-
adjuster clip securing temperature control cable to blend-air door
lever is improperly installed. See TEMPERATURE CONTROL CABLE R & I
under REMOVAL & INSTALLATION. If knob does not springs back,
temperature control cable adjustment is complete.
TROUBLE SHOOTING
HEATER PERFORMANCE
Check cooling system. Check serpentine drive belt tension.
Check radiator and radiator fan operation. Ensure that accessory
vacuum supply line is connected at power brake booster (Dakota) or
engine vacuum source (except Dakota).
TESTING
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all SERVICE PRECAUTIONS and DISABLING &
ACTIVATING AIR BAG SYSTEM procedures in AIR BAG SYSTEM SAFETY
article.
BLOWER MOTOR RELAYS
1) Blower motor relay is located in Power Distribution Center
(PDC). On Ram Van/Wagon, high speed blower motor relay is located in
engine compartment (on side of heater assembly). On all models,
disconnect negative battery cable. Remove blower motor relay. Using an
ohmmeter, check for continuity between terminals No. 87A and 30 of
relay. See Fig. 1. If continuity does not exist, replace relay. If
continuity exists, go to next step.
2) Using an ohmmeter, check for continuity between terminals
No. 30 and 87 of relay. If continuity exists, replace relay. If
continuity does not exist, go to next step.
3) Measure resistance between terminals No. 85 and 86 of
relay. Reading should be 70-80 ohms. If reading is not as specified,
replace relay. If reading is as specified, go to next step.
4) Using jumper wires, connect battery voltage to terminal
No. 86 and ground terminal No. 85. See Fig. 1. Check that continuity
exists between terminals No. 30 and 87. Check that continuity does not
exist between terminals No. 87A and 30. If continuity is not as
specified, replace blower motor relay. If continuity is as specified,
relay is okay.
vacuum connector. Remove heater control panel. To install, reverse
removal procedure.
HEATER CORE
Removal & Installation
Remove heater assembly from vehicle. See HEATER ASSEMBLY.
Disable heater assembly and remove heater core.
INSTRUMENT PANEL
Removal & Installation (Dakota & Durango)
1) Disconnect negative battery cable. Disable air bag system.
See AIR BAG SYSTEM SAFETY article. Place front wheels in straight-
ahead position. Remove sill trim from both doorways. Remove kick panel
covers from both sides of vehicle. Remove mounting bolts for hood
release handle.
2) Remove steering column trim panel and support bracket. If
equipped, remove tilt steering column lever. Remove upper and lower
shrouds from steering column. Remove knee bolster. Unplug driver's
side air bag module. Loosen multifunction switch wiring harness
connector screw and disconnect from switch. Screw will remain in
connector.
3) Disconnect PRNDL cable. Disconnect shift cable from
steering column. Remove steering coupler lock pin. Remove toe plate
retaining bolts. Remove steering column mounting bolts and remove
steering column from vehicle.
4) Remove screw from bulkhead wiring harness connector and
disconnect. Disconnect 2 body wiring harness connectors located next
to bulkhead connector. Disconnect 3 wiring harness connectors located
nearest to dash panel from junction block. Disconnect brake light
switch. If equipped, disconnect Rear Wheel Anti-Lock (RWAL) brake
module, located near steering column support brackets.
5) Disconnect plastic retainer clip from parking brake
linkage rod, located at back of parking brake release handle. Remove
rod end from parking brake handle. Remove instrument panel center
support bracket. Unplug vacuum harness connector located at left end
of heater assembly housing. Disconnect Air Bag Control Module (ACM)
connector.
6) Remove glove box. Reach through glove box opening and
disconnect antenna coaxial cable. Disconnect blower motor connector
located above glove box opening, near support brace for heater
assembly housing. Disconnect radio ground strap. Loosen instrument
panel roll-own bracket bolts about 2 turns (bolts are located at lower
corners, on both sides of instrument panel). Remove 5 bolts across top
of dash panel, at base of windshield, removing center screw last.
7) Roll down instrument panel and install a temporary support
hook that is about 18" (457 mm) in length. Install hook from center
hole in instrument panel to center hole of dash panel. Pull lower
instrument panel outward until both roll-down bracket bolts are in
slotted roll-down position. Instrument panel should now be supported
and away from firewall.
8) Disconnect 2 body wiring harness connectors, located on a
bracket near right end of instrument panel. Disconnect blower motor
resistor. Disconnect temperature control cable from heater assembly
housing and remove from housing. Disconnect defrost duct flexible hose
from heater assembly housing.
9) Ensure all electrical and vacuum connectors are
disconnected and instrument panel is free and clear for removal. With
the aid of an assistant, remove temporary support hook. Lift
instrument panel off of roll-down bracket bolts and remove from
vehicle.
10) To install, reverse removal procedure. Ensure all wiring