1999 DODGE DURANGO sensor

Downloaded from www.Manualslib.com manuals search engine (10) Position and install heater hoses and tubes
onto intake manifold.
(11) Install the heater hoses to the heater core and
engine front cover.(12) Connect electrical connectors for the following
components:
²Manifold Absolute Pressure (MAP) Sensor
²Intake Air Temperature (IAT) Sensor
²Throttle Position (TPS) Sensor
²Coolant Temperature (CTS) Sensor
²Idle Air Control (IAC) Motor
²Ignition coil towers
²Fuel injectors
(13) Install top oil dipstick tube retaining bolt and
ground strap.
(14) Connect generator electrical connections.
(15) Connect Vapor purge hose, Brake booster
hose, Speed control servo hose, Positive crankcase
ventilation (PCV) hose.
(16) Fill cooling system.
(17) Install resonator assembly and air inlet hose.
(18) Connect negative cable to battery.
EXHAUST MANIFOLDS
RIGHT EXHAUST MANIFOLD
REMOVAL
(1) Disconnect negative cable for battery.
(2) Remove air cleaner assembly, resonator assem-
bly and air inlet hose.
(3) Remove accessory drive belt. Refer to COOL-
ING SYSTEM.
(4) Remove A/C compressor from mounting and set
aside.
(5) Remove A/C accumulator support bracket fas-
tener.
(6) Drain coolant below heater hose level. Refer to
COOLING SYSTEM.
(7) Remove heater hoses at engine.
(8) Remove fasteners attaching exhaust manifold
heat shield.
(9) Remove heat shield.
(10) Remove upper exhaust manifold attaching fas-
teners.
(11) Raise vehicle on hoist.
(12) Disconnect exhaust pipe from manifold.
(13) Remove fasteners attaching starter. Move
starter aside.
(14) Remove lower exhaust manifold attaching fas-
teners.
(15) Remove exhaust manifold and gasket (Fig.
52). Manifold is removed from below the engine com-
partment.
Fig. 50 Heater Hoses and Tubes Removal /
Installation
1 ± HEATER HOSES AND TUBES
2 ± ROUTING/RETAINING CLIPS
Fig. 51 Intake Manifold Tightening Sequence
9 - 36 4.7L ENGINEDN
REMOVAL AND INSTALLATION (Continued)

Downloaded from www.Manualslib.com manuals search engine (10) Collapse and pin primary chain tensioner
(Fig. 78).
CAUTION: Plate behind left secondary chain ten-
sioner could fall into oil pan. Therefore, cover pan
opening.
(11) Remove secondary chain tensioners.
(12) Remove camshaft position sensor from right
cylinder head (Fig. 79).
Fig. 76 Camshaft Sprocket V8 Marks
1 ± LEFT CYLINDER HEAD
2 ± RIGHT CYLINDER HEAD
Fig. 77 Cylinder Head Access Plug Location
1 ± RIGHT CYLINDER HEAD ACCESS PLUG
2 ± LEFT CYLINDER HEAD ACCESS PLUG
Fig. 78 Collapsing And Pinning Primary Chain
Tensioner
1 ± PRIMARY CHAIN TENSIONER
2 ± ADJUSTABLE PLIERS
3 ± SPECIAL TOOL 8514
9 - 50 4.7L ENGINEDN
REMOVAL AND INSTALLATION (Continued)

Downloaded from www.Manualslib.com manuals search engine CAUTION: Care should be taken not to damage
camshaft target wheel. Do not hold target wheel
while loosening or tightening camshaft sprocket.
Do not place the target wheel near a magnetic
source of any kind. A damaged or magnetized tar-
get wheel could cause a vehicle no start condition.
CAUTION: Do not forcefully rotate the camshafts or
crankshaft independently of each other. Damaging
intake valve to piston contact will occur. Ensure
negative battery cable is disconnected to guard
against accidental starter engagement.
(13) Remove left and right camshaft sprocket bolts.
(14) While holding the left camshaft steel tube
with adjustable pliers, (Fig. 80) remove the left cam-
shaft sprocket. Slowly rotate the camshaft approxi-
mately 15 degrees clockwise to a neutral position.
(15) While holding the right camshaft steel tube
with adjustable pliers, (Fig. 81) remove the right
camshaft sprocket. Slowly rotate the camshaft
approximately 45 degrees counterclockwise to a neu-
tral position.
(16) Remove idler sprocket assembly bolt.
(17) Slide the idler sprocket assembly and crank
sprocket forward simultaneously to remove the pri-
mary and secondary chains.
(18) Remove both pivoting tensioner arms and
chain guides.(19) Remove chain tensioner.
Fig. 79 Camshaft Position SensorÐRemoval
1 ± CRANKSHAFT POSITION SENSOR
2 ± CYLINDER HEAD COVER
3 ± CAMSHAFT POSITION SENSOR
4 ± RIGHT SIDE CYLINDER BLOCKFig. 80 Camshaft RotationÐLeft Side
1 ± CAMSHAFT SPROCKET AND CHAIN
2 ± ADJUSTABLE PLIERS
3 ± CAMSHAFT
Fig. 81 Camshaft RotationÐRight Side
1 ± ADJUSTABLE PLIERS
2 ± CAMSHAFT DOWEL
DN4.7L ENGINE 9 - 51
REMOVAL AND INSTALLATION (Continued)

Downloaded from www.Manualslib.com manuals search engine (2) Set engine to TDC cylinder #1, camshaft
sprocket V8 marks at the 12 o'clock position.
(3) Mark one link on the secondary timing chain
on both sides of the V8 mark on the camshaft
sprocket to aid in installation.
CAUTION: Do not hold or pry on the camshaft tar-
get wheel for any reason, Severe damage will occur
to the target wheel. A damaged target wheel could
cause a vehicle no start condition.
(4) Loosen butDO NOTremove the camshaft
sprocket retaining bolt. Leave bolt snug against
sprocket.
NOTE: The timing chain tensioners must be
secured prior to removing the camshaft sprockets.
Failure to secure tensioners will allow the tension-
ers to extend, requiring timing chain cover removal
in order to reset tensioners.
CAUTION: Do not force wedge past the narrowest
point between the chain strands. Damage to the
tensioners may occur.
(5) Position Special Tool 8350 timing chain wedge
between the timing chain strands. Tap the tool to
securely wedge the timing chain against the ten-
sioner arm and guide (Fig. 97).
(6) Remove the camshaft position sensor (Fig. 98).(7) Hold the camshaft with adjustable pliers while
removing the camshaft sprocket bolt and sprocket
(Fig. 99).
(8) Using the pliers, gently allow the camshaft to
rotate 45É counter-clockwise until the camshaft is in
the neutral position (no valve load).
(9) Starting at the outside working inward, loosen
the camshaft bearing cap retaining bolts 1/2 turn at
a time. Repeat until all load is off the bearing caps.
CAUTION: DO NOT STAMP OR STRIKE THE CAM-
SHAFT BEARING CAPS. SEVERE DAMAGE WILL
OCCUR TO THE BEARING CAPS.
NOTE: When the camshaft is removed the rocker
arms may slide downward, mark the rocker arms
before removing camshaft.
(10) Remove the camshaft bearing caps and the
camshaft.
Fig. 95 Camshaft Sprocket Installation
1 ± ADJUSTABLE PLIERS
2 ± CAMSHAFT DOWEL
Fig. 96 Tightening Left Side Cam Sprocket
Retaining Bolt
1 ± TORQUE WRENCH
2 ± CAMSHAFT SPROCKET
3 ± LEFT CYLINDER HEAD
4 ± SPECIAL TOOL 6958 SPANNER WITH ADAPTER PINS 8346
DN4.7L ENGINE 9 - 59
REMOVAL AND INSTALLATION (Continued)

Downloaded from www.Manualslib.com manuals search engine Fig. 97 Securing Timing Chain Tensioners Using Timing Chain Wedge
1 ± LEFT CYLINDER HEAD
2 ± RIGHT CYLINDER HEAD3 ± SPECIAL TOOL 8350 WEDGE
4 ± SPECIAL TOOL 8350 WEDGE
Fig. 98 Camshaft Position Sensor
1 ± CRANKSHAFT POSITION SENSOR
2 ± CYLINDER HEAD COVER
3 ± CAMSHAFT POSITION SENSOR
4 ± RIGHT SIDE CYLINDER BLOCKFig. 99 Camshaft Sprocket and Chain
1 ± ADJUSTABLE PLIERS
2 ± SPROCKET BOLT
3 ± CAMSHAFT SPROCKET AND CHAIN
4 ± CAMSHAFT
9 - 60 4.7L ENGINEDN
REMOVAL AND INSTALLATION (Continued)

Downloaded from www.Manualslib.com manuals search engine INSTALLATION
(1) Lubricate camshaft journals with clean engine
oil.
NOTE: Position the right side camshaft so that the
camshaft sprocket dowel is near the 10 o'clock
position, This will place the camshaft at the neutral
position easing the installation of the camshaft
bearing caps.
(2) Position the camshaft into the cylinder head.
(3) Install the camshaft bearing caps, hand tighten
the retaining bolts.
(4) Working in 1/2 turn increments, tighten the
bearing cap retaining bolts starting with the middle
cap working outward (Fig. 100).
(5) Torque the camshaft bearing cap retaining
bolts to 11 N´m (100 in. lbs.).
(6) Position the camshaft drive gear into the tim-
ing chain aligning the V8 mark between the two
marked chain links (Two links marked during
removal) (Fig. 101).
(7) Using the adjustable pliers, rotate the cam-
shaft until the camshaft sprocket dowel is aligned
with the slot in the camshaft sprocket. Install the
sprocket onto the camshaft (Fig. 102).
CAUTION: Remove excess oil from camshaft
sprocket bolt. Failure to do so can cause bolt over-
torque resulting in bolt failure.(8) Remove excess oil from camshaft sprocket bolt,
then install the camshaft sprocket retaining bolt and
hand tighten.
(9) Remove timing chain wedge special tool 8350
(Fig. 97).
(10) Using Special Tool 6958 spanner wrench with
adapter pins 8346 (Fig. 103), torque the camshaft
sprocket retaining bolt to 122 N´m (90 ft. lbs.).
(11) Install the camshaft position sensor (Fig. 98).
(12) Install the cylinder head cover.
CRANKSHAFT MAIN BEARINGS
CRANKSHAFT MAIN BEARING SELECTION
The main bearings are ªselect fitº to achieve proper
oil clearances. For main bearing selection, the crank-
shaft position sensor target wheel has grade identifi-
cation marks stamped into it (Fig. 104). These marks
are read from left to right, corresponding with jour-
nal number 1, 2, 3, 4 and 5. The crankshaft position
sensor target wheel is mounted to the number 8
counter weight on the crankshaft.
NOTE: Service main bearings color coded. These
color codes identify what size (grade) the bearing
is.
CHECKING CRANKSHAFT END PLAY
(1) Mount a dial indicator to a stationary point at
front of engine. Locate the probe perpendicular
against nose of crankshaft (Fig. 105).
(2) Move the crankshaft all the way to the rear of
it's travel.
(3) Zero the dial indicator.
(4) Move the crankshaft all the way to the front of
it's travel and read the dial indicator. Refer to Crank-
shaft End Play Specification Chart.
OIL PAN 4X2 VEHICLE
REMOVAL
(1) Drain the cooling system. Refer to COOLING
SYSTEM.
(2) Remove the upper fan shroud. Refer to proce-
dure in this section.
(3) Remove the throttle body resonator and air
inlet hose.
(4) Remove the intake manifold. Refer to proce-
dure in this section.
(5) Raise vehicle on hoist.
(6) Disconnect exhaust pipe at exhaust manifolds.
Refer to EXHAUST SYSTEM.
(7) Remove the structural dust cover (Fig. 106).
Refer to procedure in this section.
(8) Drain engine oil and remove oil filter.
(9) Position suitable jack under engine.
Fig. 100 Camshaft Bearing Caps Tightening
Sequence
DN4.7L ENGINE 9 - 61
REMOVAL AND INSTALLATION (Continued)

Downloaded from www.Manualslib.com manuals search engine (2) Remove accessory drive belt refer to Group 7,
Cooling System for procedure.
(3) Remove A/C compressor mouning fasteners and
set aside.(4) Drain cooling system. Refer to Group 7, Cooling
System for procedure.
(5) Remove upper radiator hose.
(6) Using Special Tools 6958 Spanner with Adapter
Pins 8346 loosen fan and viscous assembly from
water pump (Fig. 126).
(7) Remove fan and viscous assembly.
(8) Disconnect electrical connector for fan mounted
inside radiator shroud.
(9) Remove radiator shroud attaching fasteners.
NOTE: Transmission cooler line snaps into shroud
lower right hand corner.
(10) Remove radiator shroud.
(11) Remove crankshaft damper bolt.
(12) Remove damper using Special Tools 8513
Insert and 1026 Three Jaw Puller (Fig. 127).
(13) Using Special Tool 8511, remove crankshaft
front seal (Fig. 128).
INSTALLATION
CAUTION: To prevent severe damage to the Crank-
shaft, Damper or Special Tool 8512, thoroughly
clean the damper bore and the crankshaft nose
before installing Damper.
(1) Using Special Tool 8348 and 8512, install
crankshaft front seal (Fig. 129).
Fig. 124 Oil Pump and Primary Timing Chain
Tightening Sequence
Fig. 125 Oil Pressure Sending Unit
1 ± BELT
2 ± OIL PRESSURE SENSOR
3 ± OIL FILTER
4 ± ELEC. CONNECTOR
Fig. 126 Fan AssemblyÐRemoval/Installation
1 ± SPECIAL TOOL 6958 SPANNER WRENCH WITH ADAPTER
PINS 8346
2±FAN
DN4.7L ENGINE 9 - 71
REMOVAL AND INSTALLATION (Continued)