1999 CHEVROLET TRACKER engine

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
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6-60
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment
can keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by fuses, circuit breakers and thermal links
in the wiring itself. This greatly reduces the chance of
fires caused by electrical problems.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the correct size.
If you ever have a problem on the road and don't have a
spare fuse, you can borrow one. Just pick some feature
of your vehicle that you can get along without
-- like the
radio or cigarette lighter
-- and use its fuse, if it is the
size you need. Replace it as soon as you can.
Before replacing a fuse, turn every vehicle electrical
switch off.
There are two fuse blocks in your vehicle: the
instrument panel fuse block and the engine compartment
fuse block.

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
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6-62
Fuse Usage
CIG Cigar Lighter, Radio, Power Mirror
D/L Door Locks
STP Brake Light, Horn, Center High
-Mounted
Stop Lamp
FOG Not Used
DEF Rear Window Defogger, DRL
S/H Not Used
TRN Turn Signal, Back
-Up Light
WIP Windshield Wiper/Washer, Rear Window
Wiper/Washer
Please note, fuses for the air bags are located next to the
instrument panel fuse block.
Engine Compartment Fuse Block
JE±16±0020±X
The main fuse box in your engine compartment protects
all electrical loads.
For access to the main fuses, pull off the cover. A spare
fuse is also inside the fuse box.

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
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6-64
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions.
Air ConditioningSee the refrigerant . . . . . . . . . . . . .
information label under the hood.
Cooling System
1.6L Engine 5.8 quarts (5.5 L). . . . . . . . . . . . . . . . . .
2.0L Engine 6.9 quarts (6.5 L). . . . . . . . . . . . . . . . . .
Crankcase with Filter
1.6L Engine 4.4 quarts (4.2 L)**. . . . . . . . . . . . . . . .
2.0L Engine 5.5 quarts (5.2 L)**. . . . . . . . . . . . . . . .
Fuel Tank
Tw o
-Door Convertible 14.8 gallons (56 L). . . . . . . . .
Four
-Door Hardtop 17.4 gallons (66 L). . . . . . . . . . .
Automatic Transmission
Drain and Refill 2.6 quarts (2.5 L)*. . . . . . . . . . . . . .
Manual Transmission
Four
-Wheel Drive 1.6 quarts (1.5 L)*. . . . . . . . . . . .
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-Wheel Drive 2.0 quarts (1.9 L)*. . . . . . . . . . . . Differential
Front 1.1 quarts (1.0 L)*. . . . . . . . . . . . . . . . . . . . . . .
Rear 2.3 quarts (2.2 L)*. . . . . . . . . . . . . . . . . . . . . . .
Transfer Case1.8 quarts (1.7 L) . . . . . . . . . . . . . . . .
*Recheck fluid level after filling. See ªAutomatic
Transmission Fluidº or ªManual Transmission Fluidº in
the Index.
**When changing the oil filter, additional oil may be
needed. Recheck the oil level after filling. See ªEngine
Oilº in the Index.
1.6L Engine Specifications
VIN Engine Code 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 190
F (88
C) . . . . . . . . . . .
2.0L Engine Specifications
VIN Engine Code C. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 179
F (82
C) . . . . . . . . . . .

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
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6-65 Wheel and Tires
Wheel Nut Torque 69 lb-ft (95 N´m) . . . . . . . . . . . . .
Tire Pressure See the Tire
-Loading . . . . . . . . . . . . . .
Information label. See ªLoading
Your Vehicleº in the Index.
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
See the refrigerant charge label under the hood for
information regarding refrigerant capacity.
Normal Maintenance
Replacement Parts
Engine Air Cleaner/Filter GM Part No. 91174457. . . .
or equivalent
Engine Oil Filter
1.6L Engine GM Part No. 25011520. . . . . . . . . . . . .
or equivalent (PF
-53)
2.0L Engine GM Part No. 25014441. . . . . . . . . . . . .
or equivalent (PF
-1245)
PCV Valve
1.6L Engine GM Part No. 96068664. . . . . . . . . . . .
or equivalent
2.0L Engine GM Part No. 91174516. . . . . . . . . . . .
or equivalent
Spark Plugs GM Part No. 91173854. . . . . . . . . . . . . .
or equivalent
Passenger Compartment
Air Filter GM Part No. 91175057. . . . . . . . . . . . . . . .
or equivalent

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
Scheduled Maintenance
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7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

You frequently tow a trailer or use a carrier on top of
your vehicle.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Passenger
Compartment Air Filter Inspection. Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (severe conditions only).
Manual Transmission Fluid Change. Transfer Case
Fluid Change. Differential Fluid Change. Valve Lash
(Clearance) Adjustment (1.6L Code 6 engine only).
Propeller Shafts and U
-Joints Inspection
(or every 15 months, whichever occurs first).
(Continued)

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
Scheduled Maintenance
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7-6
Short Trip/City Intervals
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Passenger Compartment Air Filter
Replacement. Spark Plug Replacement. Engine
Accessory Drive Belt Inspection (or every 24 months,
whichever occurs first). Cooling System Service (or
every 30 months, whichever occurs first). Fuel Filter
Replacement (or every 30 months, whichever
occurs first).
Every 45,000 Miles (75 000 km): Automatic
Transmission Fluid Hose Replacement (or every
45 months, whichever occurs first).
Every 50,000 Miles (83 000 km): Positive Crankcase
Ventilation (PCV) Valve Replacement.
Short Trip/City Intervals
Every 60,000 Miles (100 000 km): Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Camshaft Timing Belt Replacement
(1.6L Code 6 engine only). Brake Fluid Service.
Spark Plug Wire Replacement (or every 60 months,
whichever occurs first). Wiring Harness and
Connectors Inspection (or every 60 months,
whichever occurs first).
At 90,000 Miles (150 000 km): Camshaft Timing Belt
Inspection (1.6L Code 6 engine only).
Every 100,000 Miles (166 000 km): Automatic
Transmission Service (normal conditions).
Evaporative Emissions Canister Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
Scheduled Maintenance
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7-7
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of
the conditions from the Short Trip/City Scheduled
Maintenance is true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 7.5 months, whichever occurs first).
Tire Rotation.
Every 15,000 Miles (25 000 km): Automatic
Transmission Service (severe conditions only).
Passenger Compartment Air Filter Inspection. Valve
Lash (Clearance) Adjustment (1.6L Code 6 engine
only). Propeller Shafts and U
-Joints Inspection
(or every 15 months, whichever occurs first).
Every 30,000 Miles (50 000 km): Engine Accessory
Drive Belt Inspection (or every 24 months, whichever
occurs first). Cooling System Service (or every
30 months, whichever occurs first). Spark Plug
Replacement. Air Cleaner Filter Replacement.
Passenger Compartment Air Filter Replacement. Fuel
Tank, Cap and Lines Inspection. Front Wheel Bearing
Repack (2WD only) (or at each brake relining,
whichever occurs first). Manual Transmission Fluid
Change. Transfer Case Fluid Change. Differential
Fluid Change. Fuel Filter Replacement (or every
30 months, whichever occurs first).
(Continued)

Second Printing for Chevrolet Tracker Owner's Manual ± 1999
Scheduled Maintenance
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7-8
Long Trip/Highway Intervals
Every 45,000 Miles (75 000 km): Automatic
Transmission Fluid Hose Replacement (or every
45 months, whichever occurs first).
Every 50,000 Miles (83 000 km): Positive Crankcase
Ventilation (PCV) Valve Replacement.
Every 60,000 Miles (100 000 km): Fuel Tank Cap
Gasket Replacement. Emission System Hoses
Inspection. Camshaft Timing Belt Replacement
(1.6L Code 6 engine only). Spark Plug Wire
Replacement (or every 60 months, whichever occurs
first). Wiring Harness and Connectors Inspection
(or every 60 months, whichever occurs first). Brake
Fluid Service.
Long Trip/Highway Intervals
At 90,000 Miles (150 000 km): Camshaft Timing Belt
Inspection (1.6L Code 6 engine only).
Every 100,000 Miles (166 000 km): Automatic
Transmission Service (normal conditions).
Evaporative Emissions Canister Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.