1999 CHEVROLET CAVALIER cooling

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6-27
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
The surge tank is located on the passenger's side of the
engine compartment.

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6-47
CAUTION:
Using the wrong replacement wheels, wheel bolts
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts and wheel nuts for
replacement.
NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.
See ªChanging a Flat Tireº in the Index for
more information.Used Replacement Wheels
CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can't know how it's been used or
how far it's been driven. It could fail suddenly
and cause an accident. If you have to replace a
wheel, use a new GM original equipment wheel.
Tire Chains
NOTICE:
If your vehicle has P195/65R15 or P205/55R16
size tires, don't use tire chains. They can
damage your vehicle because there's not
enough clearance.
NOTICE: (Continued)

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6-60
Fuse Usage
O
2 HTR Rear O2 Sensor Heater
WIPER Windshield Wipers,
Windshield Washers
ERLS Automatic Transaxle, Brake
Transaxle Shift Interlock (BTSI),
A/C Compressor, Cruise Control,
Multiport Fuel Injection
AIR BAG Supplemental Inflatable Restraint
(SIR) System
PWR ACC Power Door Locks, Convertible
Top (Convertible Model Only)
EXT LAMP Exterior Lamps, Instrument
Panel Lights
HVAC Heater and A/C Control, Engine
Cooling Fan
RADIO Radio, Remote Keyless Entry
ALARM Alarm Module, Interior Lamps,
Warning Chimes
CRUISE Cruise Control
STOP HAZ Exterior Lamps, Anti
-Lock Brake
System, Cruise Control,
Turn SignalsFuse Usage
CIG Cigarette Lighter
INST LPS Instrument Panel Lights,
Warning Chimes
PCM/IGN Powertrain Control Module
L HDLP Left Headlamp, Fog Lamp
(Z
-24 Model Only)
INT LAMP Alarm Module: Illuminated Entry,
Warning Chimes, Overhead
Lamps, Map/Reading Lamps,
Glove Box Lamp, Trunk Lamp,
Radio, Power Mirrors, Remote
Keyless Entry
IGN Engine Ignition
R HDLP Right Headlamp, Fog Lamp
(Z
-24 Model Only)
HORN Horn, Diagnostic Connector
PWR WDO/SRF Power Windows, Power Sunroof,
Convertible Top Controls
(Convertible Model Only)
(Circuit Breaker)
DRL Daytime Running Lamps (Relay)

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6-61
Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver's side of the engine compartment. Lift off the
cover to check the fuses.
Fuse Usage
IGN Ignition Switch Circuits
BATT 1 Power ACC/Stoplamp Circuits
BATT 2 Lighting Circuits
ABS Anti
-Lock Brake System
COOLING FAN Engine Cooling Fan
BLO Heater and A/C Blower
PCM Powertrain Control Module
A/C A/C Compressor
ABS/EVO Anti
-Lock Brake System

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6-62
Replacement Bulbs
Lamps Bulb Number. . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up Lamps 3057. . . . . . . . . . . . . . . . . . . . . . . . .
Front Parking/Turn Signal Lamps
Base Model 3357. . . . . . . . . . . . . . . . . . . . . . . . . . .
Z
-24 Model 3357NA. . . . . . . . . . . . . . . . . . . . . . . . .
Center High
-Mount Stoplamp
With Spoiler 912. . . . . . . . . . . . . . . . . . . . . . . . . . .
Without Spoiler 1141. . . . . . . . . . . . . . . . . . . . . . . .
Halogen Headlamps, High/Low Beam 9005/6. . . . . .
Tail/Turn Signal Lamps 3057. . . . . . . . . . . . . . . . . . .
Dome/Reading Lamps (If Equipped)
Base Model 912. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Up
-Level Model 168 & 906. . . . . . . . . . . . . . . . . . .
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions. Please refer to
ªRecommended Fluids and Lubricantsº in the Index for
more information.Engine Crankcase4.0 quarts (3.8 L) . . . . . . . . . . . .
Automatic Transaxle (3
-Speed)
Pan Removal and Replacement 4.0 quarts (3.8 L). . .
After Complete Overhaul 6.9 quarts (6.5 L). . . . . . . .
When draining or replacing torque converter, more fluid
may be needed.
Automatic Transaxle
(4
-Speed)Not Owner Serviceable . . . . . . . . . . . . . .
Manual Transaxle
Complete Drain and Refill 2.0 quarts (1.9 L). . . . . . .
Cooling System
2.2L 10.3 quarts (9.7 L). . . . . . . . . . . . . . . . . . . . . . .
2.4L 10.7 quarts (10.1 L). . . . . . . . . . . . . . . . . . . . . .
Refrigerant (R
-134a),
Air ConditioningSee refrigerant . . . . . . . . . . . . . . .
charge label under hood.
Fuel Tank15.0 gallons (56.8 L) . . . . . . . . . . . . . . . . .
Tire Pressures, SizesSee Tire
-Loading . . . . . . . . . . .
Information label on driver's door.
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
NOTE: All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended in
this manual.

Scheduled Maintenance
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7-6
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance is true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Tire Rotation.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
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7-20
100,000 Miles (166 000 km)

Inspect spark plug wires (except 2.4L Code T L4 engine).
An Emission Control Service.

Replace spark plugs.
An Emission Control Service.

Change automatic transaxle fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90
F
(32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, the fluid and
filter do not require changing.
Manual transaxle fluid doesn't require change.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
ACTUAL
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DATE
ACTUAL
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DATE

Long Trip/Highway Scheduled Maintenance
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7-29
100,000 Miles (166 000 km)

Inspect spark plug wires (except 2.4L Code T L4 engine).
An Emission Control Service.

Replace spark plugs.
An Emission Control Service.

Change automatic transaxle fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90
F
(32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, the fluid and
filter do not require changing.
Manual transaxle fluid doesn't require change.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE