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6-
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Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-8 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-12 Noise Control System
6
-13 Engine Oil (Gasoline Engine)
6
-17 Engine Air Cleaner/Filter (Gasoline Engines)
6
-20 Automatic Transmission Fluid
6
-23 Manual Transmission Fluid
6
-24 Hydraulic Clutch
6
-25 Rear Axle
6
-26 Four-Wheel Drive
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-28 Thermostat
6
-28 Engine Coolant6
-32 Power Steering Fluid
6
-33 Windshield Washer Fluid
6
-34 Brakes
6
-38 Battery
6
-39 Bulb Replacement
6
-49 Windshield Wiper Blade Replacement
6
-50 Tires
6
-61 Appearance Care
6
-61 Cleaning the Inside of Your Vehicle
6
-65 Cleaning the Outside of Your Vehicle
6
-68 GM Vehicle Care/Appearance Materials
6
-69 Vehicle Identification Number (VIN)
6
-69 Electrical System
6
-75 Replacement Bulbs
6
-76 Capacities and Specifications
6
-78 Air Conditioning Refrigerants
6
-78 Normal Maintenance Replacement Parts
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6-26 C3 (3500 HD) Trucks Equipped with Dana
Rear Axle
Additional rear axle scheduled maintenance is required
on 3500 HD models equipped with Dana rear axles
when they are driven under the following conditions:
Extreme loading (at or near GVWR) or trailer
towing, and:
Operation above 45 mph (70 km/h) for extended
periods of time
Vehicles used in any of these conditions require the
rear axle lubricant be changed every 30,000 miles
(50 000 km). Fluid capacity is 4.12 quarts (3.9 L).
Four-Wheel Drive
Most lubricant checks in this section also apply to
four
-wheel-drive vehicles. However, they have two
additional systems that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See ªPeriodic Maintenance
Inspectionsº in the Index.How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids and
Lubricantsº in the Index.
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NOTICE:
Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.
Brake Wear
If you have a C 3500 HD model, it has four-wheel disc
brakes without wear indicators. If you ever hear a brake
rubbing noise, have the brake linings inspected.
If your pickup is not a C 3500 HD model, it has front
disc brakes and rear drum brakes.
Disc brake pads (except C 3500 HD models) have
built
-in wear indicators that make a high-pitched
warning sound when the brake pads are worn and new
pads are needed. The sound may come and go or be
heard all the time your vehicle is moving (except when
you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
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NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly torque wheel nuts in the
proper sequence to GM specifications.
If you have rear drum brakes, they don't have wear
indicators, but if you ever hear a rear brake rubbing
noise, have the rear brake linings inspected immediately.
Also, the rear brake drums should be removed and
inspected each time the tires are removed for rotation or
changing. When you have the front brake pads replaced,
have the rear brakes inspected, too.Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7
of this manual under Part C ªPeriodic
Maintenance Inspections.ºBrake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
If your brake pedal goes down farther than normal, your
rear drum brakes may need adjustment. Adjust them by
backing up and firmly applying the brakes a few times.
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3. Pull the bulb straight out
of the socket.
4. Put a new bulb into the socket and push it in until it
is tight.
5. Put the socket back into the sidemarker assembly
and turn it clockwise to tighten it.
6. Replace the parking/turn signal lamp assembly and
tighten the screws.Fender Marker Lamps
(Dual Rear Wheel Pickup Models)
1. Remove the screws and
take the fender marker
assembly out of
the fender.
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3. Put a new bulb into the
socket and push it in
until it is tight.
4. Replace the lens and tighten the screws.Roof Marker Lamps
1. Remove the screws and lift off the lens.
2. Pull the bulb straight out of the socket.
3. Put a new bulb into the socket and push it in
until it is tight.
4. Replace the lens and tighten the screws.
Pickup Box Identification Lamps (Dual
Rear Wheel Pickup Models)
1. Remove the screws and lamp assembly.
2. Unplug the lamp assembly harness.
3. Use a screwdriver to gently pry the individual lamp
from the lamp housing.
4. Unplug the lamp at the connector.
5. Plug in a new lamp and snap it into the housing.
6. Reinstall the lamp housing.
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When to Check
Check your tires once a month or more. Also, check the
tire pressure of the spare tire.
How to Check
Use a good quality pocket
-type gage to check tire
pressure. You can't tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they're underinflated.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out dirt
and moisture.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See ªWhen It's Time for New Tiresº and
ªWheel Replacementº later in this section for more
information. If your vehicle has dual rear wheels, also
see ªDual Tire Operationº later in this section.The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See ªScheduled
Maintenance Servicesº in the Index for scheduled
rotation intervals.
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
If your vehicle has front tires with different load ranges
or tread designs (such as all season vs. on/off road) than
the rear tires, don't rotate your tires front to rear.
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If your vehicle has dual rear wheels and the load range
and tread design for your front tires is the same as your
rear tires, always use one of the correct rotation patterns
shown here when rotating your tires.
If your vehicle has dual rear
wheels and the load range
or tread design for your
front tires is different from
your rear tires, always use
the correct rotation pattern
shown here when rotating
your tires.
The dual tires are rotated as a pair, and the inside rear
tires become the outside rear tires.
When you install dual wheels, be sure the vent holes in
the inner and outer wheels on each side are lined up.
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the
Certification/Tire label. Make certain that all wheel nuts
are properly tightened. See ªWheel Nut Torqueº in
the Index.