1999 CHEVROLET ASTRO steering

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6-65
Fuse/Circuit
Breaker Usage
UPFITTER
-BATT Upfitter Battery Power Stud,
Trailer Wiring Harness
UPFITTER
-ACCY Upfitter Accessory Relay
Spare Not used
Fuse Puller*
Spare Not used
Spare Not used
ECM
-1B Fuel Pump Relay and Motor,
VCM, Oil Pressure
Switch/Sender
HORN Horn Relay and Horn
A/C COMP A/C Enable Relay and
Compressor
ATC Active Transfer Case
-L Van
ENG
-I Oxygen Sensors, Camshaft
Position Sensor, Mass Air Flow
Sensor, Evaporative Emission
Canister Purge Solenoid, Linear
EGR Valve Solenoid, VCM
EGR HI
IGN
-E A/C Enable Relay CoilFuse/Circuit
Breaker Usage
ECM
-I Fuel Injectors 1-6, Crankshaft
Position Sensor, VCM, Coil
Driver Module (EST)
LIGHTING Park Lamps Fuse, DRL Fuse,
Headlamp and Panel Dimmer
Switch
BATT Steering/Security Fuse, Courtesy
Fuse, ACSY CB, Stop/Hazard
Fuse, Auxiliary Power Fuse,
Cigarette Lighter Fuse, Radio
Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABS Electronic Brake Control
Module
A/C Blower Motor Resistor, Blower
Relay
RR HTR/AC Auxiliary Heater, A/C Relay
HTD MIR/RR
DEFOGRear Window Defogger
*A fuse puller is included in the underhood electrical
center. You will also find spare fuses.

Short Trip/City Scheduled Maintenance
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7-8
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.
Footnotes
 The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift
linkage, parking brake cable guides, and brake
pedal springs.+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under ªPeriodic
Maintenance Inspectionsº in Part C of this schedule.
** Drive axle service (see ªRecommended Fluids and
Lubricantsº in the Index for proper lubricant to use):

Check fluid level and add fluid as needed. If driving
in dusty areas or when towing a trailer, drain fluid
and refill every 15,000 miles (25 000 km).

If your vehicle has a locking differential, drain fluid
and refill at first engine oil change.

More frequent lubrication may be required for
heavy-duty use.

Long Trip/Highway Scheduled Maintenance
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7-29
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.
Footnotes
 The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift
linkage, parking brake cable guides, and brake
pedal springs.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under ªPeriodic
Maintenance Inspectionsº in Part C of this schedule.
** Drive axle service (see ªRecommended Fluids and
Lubricantsº in the Index for proper lubricant to use):

Check fluid level and add fluid as needed.

If your vehicle has a locking differential, drain fluid
and refill at first engine oil change.

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Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall). You should let your dealer's
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a service manual. See ªService and Owner
Publicationsº in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook
-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out
-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build
-up in the floor pan or could let
exhaust fumes into the vehicle. See ªEngine Exhaustº in
the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.

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Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by
name, part number or specification may be obtained
from your dealer.
USAGE
FLUID/LUBRICANT
Engine OilEngine Oil with the American
Petroleum Institute Certified For
Gasoline Engines ªStarburstº
symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle's engine, see
ªEngine Oilº in the Index.
Engine Coolant50/50 mixture of clean, drinkable
water and use only GM
Goodwrench

DEX-COOL
or
Havoline
DEX-COOL

Coolant. See ªEngine Coolantº in
the Index.
Hydraulic Brake
SystemDelco Supreme 11
Brake Fluid
(GM Part No. 12377967 or
equivalent DOT
-3 Brake Fluid).
USAGEFLUID/LUBRICANT
Windshield
Washer SolventGM Optikleen
Washer Solvent
(GM Part No. 1051515)
or equivalent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC
-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. 1052884
- 1 pint,
1050017
- 1 quart, or equivalent).
Automatic
TransmissionDEXRON
-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant,
Superlube
(GM Part
No. 12346241 or equivalent).
Chassis
LubricationChassis Lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC
-LB.

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CURRENT PUBLICATIONS FOR 1999 CHEVROLET
SERVICE MANUALS
Service Manuals have the diagnosis and repair information
on engines, transmission, axle, suspension, brakes,
electrical, steering, body, etc.
RETAIL SELL PRICE: $90.00
TRANSMISSION, TRANSAXLE, TRANSFER CASE
UNIT REPAIR MANUAL
This manual provides information on unit repair service
procedures, adjustments and specifications for the
1999 GM transmissions, transaxles and transfer cases.
RETAIL SELL PRICE: $50.00
SERVICE BULLETINS
Service Bulletins give technical service information needed
to knowledgeably service General Motors cars and trucks.
Each bulletin contains instructions to assist in the
diagnosis and service of your vehicle.OWNER'S INFORMATION
Owner publications are written directly for Owners and
intended to provide basic operational information about the
vehicle. The owner's manual will include the Maintenance
Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner's Manual and
Warranty Booklet.
RETAIL SELL PRICE: $20.00
Without Portfolio: Owner's Manual only.
RETAIL SELL PRICE: $15.00
CURRENT & PAST MODEL ORDER FORMS
Service Publications are available for current and past
model GM vehicles. To request an order form, please
specify year and model name of the vehicle.
PLEASE COMPLETE THE ORDER FORM SHOWN ON
THE FOLLOWING PAGE AND MAIL TO:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207OR ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM ± 6:00 PM Eastern Time
For Credit Card Orders Only (VISA±MasterCard±Discover)
1999 CHEVROLET SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out
the Service Publication Order Form in this book and mailing it in with your check, money order,
or credit card information to Helm, Incorporated (address below.)

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9-5
Gages
Engine Coolant Temperature 2-63 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Garage Door Opener 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAWR 4-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Positions, Automatic Transmission 2-20 . . . . . . . . . . . . .
Glove Box 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GM Mobility for Persons with Disabilities 8-5 . . . . . . . . . . . .
GM Vehicle Care/Appearance Materials 6-58 . . . . . . . . . . . . .
Gross Axle Weight Rating 4-28 . . . . . . . . . . . . . . . . . . . . . . . .
Gross Vehicle Weight Rating 4-28 . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GVWR 4
-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogen Bulbs 6-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hatch Release 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraints 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Replacement 6-37, 6-38 . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-32 . . . . . . . . . . . . . . . . . . . . . .
On Reminder 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hearing Impaired, Customer Assistance 8-4 . . . . . . . . . . . . . .
Heating 3-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Beam Headlamps 2-32 . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hill and Mountain Roads 4-22 . . . . . . . . . . . . . . . . . . . . . . . . . Hitches, Trailer 4
-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Checking Things Under 6
-8 . . . . . . . . . . . . . . . . . . . . . . . . .
Prop 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Release 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Positions 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Transmission Lock Check 7-44 . . . . . . . . . . . . . . . . .
Inflation, Tire 6-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview Mirror 2-40 . . . . . . . . . . . . . . . . .
Inspections 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake System 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Axle 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 7-45 . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Systems 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle System 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case (All-Wheel Drive) 7-46 . . . . . . . . . . . . . . . .
Instrument Panel 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brightness Control 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps 2-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack, Tire 5-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting 5-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9-7
Manual Lumbar Support 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . .
Methanol 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mirrors 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convex Outside 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview 2-40 . . . . . . . . . . . . . . . . . . . . .
Outside 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visor Vanity 2-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MMT 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Reference vi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mountain Roads 4
-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Net, Convenience 2-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break-In 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Night Vision 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Maintenance Replacement Parts 6-69 . . . . . . . . . . . . .
Odometer 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Odometer, Trip 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Off-Road Recovery 4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil, Engine 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opener, Garage Door 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside Mirror 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overhead Console 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating Engine 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner Checks and Services 7-41 . . . . . . . . . . . . . . . . . . . . . . .
Owner Publications, Ordering 8-11, 8-12 . . . . . . . . . . . . . . . .
Paint Spotting, Chemical 6-57 . . . . . . . . . . . . . . . . . . . . . . . .
Park 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shifting Into 2-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shifting Out of 2-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking
At Night 2
-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Mechanism Check 7-44 . . . . . . . . . . . . . . . . . . . . . . .
Lots 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Over Things That Burn 2-27 . . . . . . . . . . . . . . . . . . . . . . . .
With a Trailer 4-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passing 4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passlock
2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Payload 4-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Periodic Maintenance Inspections 7-45 . . . . . . . . . . . . . . . . . .
Power
Accessory Outlet 2
-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Locks 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Option Fuses 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Fluid 6-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windows 2-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pregnancy, Use of Safety Belts 1-25 . . . . . . . . . . . . . . . . . . . .
Problems on the Road 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Publications, Service and Owner 8-11, 8-12 . . . . . . . . . . . . . .