1999 AUDI TT catalytic converter

21-24


Turbocharger, removing, installing and
overview

Part I
1 -
Bolt with collar
40 Nm (30 ft lb)Only use genuine equipment bolts parts
catalog
2 -
Gasket
Always replace
3 -
Three Way Catalytic Converter (TWC)
4 -
Nut Always replace30 Nm (22 ft lb)
5 -
Connection 30 Nm (22 ft lb)
6 -
Connection 35 Nm (26 ft lb)
Pa
ge 32 of 50 Turbochar
ger s
ystem
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.21.1

21-32

- Remove coolant return hose at line to
turbocharger. Line remains bolted to
turbocharger.

- Unbolt oil supply line -7- at turbocharger.

Note:
The exhaust flexpipe must not be bent more than
10 , otherwise it may be damaged.
- Unbolt Three Way Catalytic Converter (TWC)
from turbocharger -6-.

- Unbolt turbocharger from exhaust manifold -5-
.

- Move turbocharger to side and remove coolant
supply line banjo fitting.

- Remove turbocharger.

Installing
Installation is the reverse of removal, noting the
following:

- Perform the following steps before tightening
turbocharger:
Pa
ge 43 of 50 Turbochar
ger s
ystem
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.21.1

21-34

Tightening torques

Component
Tightening
torques
Oil return line to turbocharger 10 Nm (7 ft
lb)
Turbocharger bracket to
turbocharger (bolt and washer
assembly M8)
1) 40 Nm (30 ft
lb)
Turbocharger bracket to cylinder
block 45 Nm (33 ft
lb)
Oil feed line to turbocharger 25 Nm (18 ft
lb)
Coolant supply pipe bracket to
turbocharger 10 Nm (7 ft
lb)
Oil supply line bracket to cylinder
head 20 Nm (15 ft
lb)
Coolant supply line to
turbocharger 25 Nm (18 ft
lb)
Crankcase ventilation line to
cylinder head 10 Nm (7 ft
lb)
Coolant return line to
turbocharger 30 Nm (22 ft
lb)
Turbocharger to exhaust
manifold 35 Nm (26 ft
lb)
Three Way Catalytic Converter 30 Nm (22 ft
Pa
ge 46 of 50 Turbochar
ger s
ystem
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.21.1