Page 2 of 62
15-2
Notes:
Cylinder heads with small cracks between the
valve seats that are less than 0.3 mm (0.012
in.) wide and/or between one valve seat and
only the first four threads of the spark plug
thread, can continue to be used without
reduced service life.
Carefully apply a small amount of sealant D 454
300 A2 at the four end points of the sealing
surfaces on the cylinder head using a small
screwdriver page 15
-13
.
CAUTION!
Part numbers are listed here for reference
only. Always check with your Parts
department for the latest information.
Pa
ge 2 of 62 Valve
gear, servicin
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11/21/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1
Page 20 of 62
15-18
Cylinder head, removing and installing
Note:
The following instructions apply to the left
cylinder head.
Removing
Lock carrier in service position page 13
-
1 .
- Remove ribbed belt page 13
-8 .
- Remove toothed belt page 13
-12
.
- Remove engine cover (arrows).
- Remove noise insulation panel (arrows).
- Unbolt left and right-side front exhaust pipes from exhaust manifold.
Pa
ge 20 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1
Page 37 of 62
15-31
Camshafts and camshaft adjusters,
removing and installing
Removing
- Remove engine cover (arrows).
Cylinder head installed Lock carrier in service position page 13
-1
- Remove ribbed belt page 13
-8 .
- Remove toothed belt page 13
-12
.
Left-side cylinder head - Remove noise insulation panel (arrows).
- Unbolt engine coolant expansion tank from bracket and lay aside.
- Remove crankshaft housing ventilation line from valve cover.
Pa
ge 37 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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yp
e=re
pair&id=AUDI.B5.GE03.15.1
Page 54 of 62
15-47
Valve stem oil seals, replacing
Cylinder head installed
Lock carrier in service position page 13
-1
- Remove ribbed belt page 13
-8 .
- Remove toothed belt page 13
-12
.
- Remove camshafts page 15
-31
.
- Remove valve lifters (do not interchange) and
lay aside with contact surface facing down.
- Remove spark plugs.
- Move piston for individual cylinder to Bottom
Dead Center (BDC) position.
Note:
Lightly tap valve lever to loosen stuck valve
keepers.
Exhaust side
Note:
Pa
ge 54 of 62 Valve
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1