Page 6 of 135
BEFORE cranking engine at starting RPM
(e.g. for compression testing) disable ignition
and fuel injection systems:
Disconnect both ignition coil power output
stages, and both Motronic fuses at the E-box
in the plenum.
Disconnect harness connectors from all fuel
injectors.
Afterward, erase DTC memory.
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Page 38 of 135
24-27
Oxygen Sensor (O2S) heater (before
TWC), checking
Notes:
Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, brown
Component locations Page 24
-1 .
Required special tools and test equipment
VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram
Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
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Page 57 of 135
24-43
Oxygen Sensor (O2S) heater (behind
TWC), checking
Notes:
Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, black
Component locations Page 24
-1
Required special tools and test equipment
VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram
Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
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11/19/2002 htt
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Page 75 of 135
24-57
Mass Air Flow (MAF) sensor, checking
Required special tools and test equipment
VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram
Test requirements
All electrical consumers switched off (coolant
fan must not run during test).
A/C must be switched off
Fuse for MAF sensor OK
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Page 106 of 135
24-79
Evaluation of display group 4 Display group: 4
Display field: 2
Possible cause
Corrective action
No VAG 1551 display
Fuse for ECM faulty- Replace fuse
Open circuit in wiring- Voltage supply at terminal 15 Page 24
-
80
Displayed value changes between 10.0-14.5
V
Intermittent connection - Voltage supply at terminal 30 Page 24
-
79
0.0-10.0 V
Battery
discharged/faulty Voltage regulator faulty - Check battery
- Check generator
- Check voltage regulator
14.5-16.5 V Generator faultyVoltage regulator faulty - Check generator
- Check voltage regulator
Checking voltage supply at terminal 30
- Switch ignition off.
- Connect VAG 1598/22 test box to ECM harness
connector Page 01
-56
.
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Page 110 of 135
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Fuel pump relay and connections,
checking
The fuel pump relay is located at relay position 4 on the relay panel on the
left side under the instrument panel.
Checking function of fuel pump relay -J17-
- Remove storage shelf in left-front footwell.
- Remove fuses 28, 29 and 34 from fuse panel.
- Connect VAG 1527B LED voltage tester between Ground and one of
the two terminals for fuse 28.
- Briefly crank starter.
LED test light must light up.
Fuel pump relay must be actuated (sound and vibration)
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Page 111 of 135
24-82
If the fuel pump does not respond:
- Check power supply wiring Page 24
-84
.
If the LED test light does not light up:
- Repeat test at other terminal of fuse 28.
If the LED light still does not light up:
- Check wiring for open or short circuits between fuse 28 and terminal 30
at relay position 6, using the applicable wiring diagram. Repair wiring
as necessary.
Note:
This step lets the fuel pump run without the engine running. The closed
throttle position switch must be closed during the test, or the selected fuel
injector will discharge fuel when it is actuated 5 times. - Connect VAG 1527B LED voltage tester between Ground and one of
the two terminals for fuse 29.
-
Initiate output Diagnostic Test Mode (DTM) and advance to test of
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Page 113 of 135
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If the LED test light does not light up:
- Repeat test at other terminal of fuse 29.
If the LED test light does not light up:
- Check wiring for open circuit between fuse 29 and terminal 30 at relay
position 6, using the applicable wiring diagram. Repair wiring as
necessary.
Note:
This step lets the fuel pump run without the engine running. The closed
throttle position switch must be closed during the test, or the selected fuel
injector will discharge fuel when it is actuated 5 times. - Connect VAG1527 LED voltage tester between Ground and one of the
two terminals of fuse 34.
- Initiate output Diagnostic Test Mode (DTM) and advance to test of
cylinder 1 fuel injector -N30- Page 01
-42
.
LED test light must light up
Fuel pump relay must be activated
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