Page 25 of 33
17-20
      
Tightening torques  
     
Component  
  
Tightening 
torques  
Oil pan to engine block   M6   10 Nm (7 ft lb)  
   M10   45 Nm (33 ft lb)  
Oil pan to transmission   45 Nm (33 ft lb)  
Engine mount to subframe   25 Nm (18 ft lb)  
Torque support to bracket on 
engine  25 Nm (18 ft lb)  
Torque support bracket to 
engine    
25 Nm (18 ft lb)  
Side brace to bracket for 
torque support  25 Nm (18 ft lb)  
Side brace to engine support   20 Nm (15 ft lb)  
Oil drain plug   50 Nm (37 ft lb)  
Oil return line to oil pan   10 Nm (7 ft lb)  
Transmission mount to 
subframe  23 Nm (17 ft lb)  
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        Page 26 of 33
17-21
      
Oil pump, removing and installing
 
     
Removing  
     
-  Remove oil pan   Page 17
-9 .
     
-  Unhinge baffle plate and remove.
    
Installing  
Installation is the reverse of removal, noting the following:  
Installing oil pan   Page 17
-18
 .  
Tightening torque   -  Remove bolts (arrows). 
-  Press down on subframe and remove oil pump.
Component  
Tightening torques  
Oil pump to engine block   25 Nm (18 ft lb)  
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        Page 27 of 33
17-22
      
Oil pressure and oil pressure switch, 
checking
 
     
Function of dynamic oil pressure warning 
system  
     
Warning lamp, checking 
      With engine switched off and ignition on (terminal 
15 on), oil pressure warning lamp will be lit (not 
for vehicles with Auto Check system).  
     
Warning criteria 
     
Engine switched off and oil pressure switch 
closed. 
     Coolant temperature less than 60 C (140
F), engine speed higher than 300 RPM and 
oil pressure switch open. 
     
Coolant temperature greater than 60 C 
(140 F). 
     
At engine speeds greater than 5000 RPM, 
an active oil warning won't be erased 
independent of oil pressure switch setting. 
     A Diagnostic Trouble Code (DTC) is 
recognized when oil pressure switch is open 
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        Page 29 of 33
17-23
      
Special tools and equipment  
     
VAG1342 oil pressure tester
     VAG1527B voltage tester
     VAG1594A measuring appliance adapter
     
Test conditions 
     Oil level OK 
     Oil pressure warning light -K3- must light up 
when ignition is switched on. 
     For vehicles with Auto Check system, "i.O" 
indicator must be lit (call up symbol) 
     Engine oil temperature approximately 80 C 
(176 F) 
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        Page 30 of 33
17-24
      
Oil pressure switch, checking  
     
-  Disconnect line from oil pressure switch.
    
Note:  
While starting engine, watch pressure tester and LED as oil pressure 
switch may open during start.  -  Remove oil pressure switch and install VAG1342 oil pressure tester.
-  Install oil pressure switch into VAG1342 oil pressure tester.
-  Connect brown wire -1- of tester to Ground (GND).
-  Using VAG1594 adapter, connect VAG1527B voltage tester to oil 
pressure switch and Battery Positive Voltage (B+). 
   LED must not be lit.
-  If LED is lit, replace oil pressure switch.
- Start engine.
   At 1.2-1.6 bar (17.4-23.2 psi) LED must be lit.
-  If LED does not light, replace oil pressure switch.
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        Page 31 of 33
17-25
      
Oil pressure, checking  
     
-  Disconnect line from oil pressure switch.
    
If specified values are not obtained, the pressure relief valve or the oil 
pump is faulty.  -  Remove oil pressure switch and install VAG1342 oil pressure tester.
-  Install oil pressure switch into VAG1342 oil pressure tester.
- Start engine.
Engine oil temperature approximately 80 C (176 F). Oil pressure at idle: 1.0-3.5 bar (14.5-50.75 psi)Oil pressure at 3000 RPM: 5.0-7.0 bar (72.5-101.5 psi)
-  Replace oil pump   Page 17
-21
 .
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        Page 32 of 33

17-26
      
Engine oil
 
      Engine oil capacity (w/filter): 3.5 L (3.7 qt.).  
      The engine is factory-filled with a high quality 
multi-grade oil that can be used as an all-season 
oil, except in extremely cold climates.  
     
Viscosity classes and oil specifications  
    
Select the viscosity according to the chart shown. The oil does not need 
to be changed if the outside temperature only briefly exceeds the 
specified ranges.  
The specifications stated on these pages must be indicated on the 
container either individually or in combination with other specifications.  1) This VW specification must have a date of 10/91 or later.  2) These oils may only be used in exceptional cases if no approved 
engine oil is available.  
Mixing oils when topping up is permissible.  A - Multi-grade oil, specification VW 500 00
1)
B - Multi-grade oil, specification VW 501 01
1)
- Multi-grade oil, specification API-SF- or -SG-
2)
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        Page 33 of 33
17-27
      
Oil level, checking
 
     
Test conditions 
     
Minimum engine oil temperature: 60 C 
(140 F) 
     
Vehicle on level ground 
     After stopping engine, wait a few minutes to 
allow oil to flow back into oil pan 
     
-  Withdraw dipstick, wipe off using clean cloth and 
reinsert fully. 
     
-  Withdraw dipstick again and read oil level.
    
Range of markings on dipstick:  
CAUTION! 
Do not overfill with oil past the MAX mark on the oil dipstick. 
Damage to the Three Way Catalytic Converter (TWC) could result.  a - Oil MUST NOT be topped off.
b - Oil may be topped off. After topping off, oil may reach range -a-.
c - Oil MUST BE topped off. After topping off, it is sufficient if oil level is 
somewhere in range -b- (shaded area). 
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