Page 11 of 34
19-10
10 -
Top coolant hose
Secured to radiator with retaining clipCheck for secure seatingDiagram of coolant hose connections
Page 19
-17
11 -
Coolant line
Diagram of coolant hose connections
Page 19
-17
12 -
Rear toothed belt guard
13 -
Gasket
Always replace
14 -
Coolant pump Check that pump runs freelyIf damaged or leaking replace completeRemoving and installing Page 19
-29
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Page 12 of 34
19-11
15 -
To front coolant line
Diagram of coolant hose connections
Page 19
-17
16 -
Bolt
Tightening torque: 10 Nm
17 -
Bolt Tightening torque: 25 Nm
18 -
Lower coolant line Diagram of coolant hose connections
Page 19
-17
19 -
Oil cooler
20 -
Bolt
Tightening torque: 25 Nm
21 -
Bolt Tightening torque: 10 Nm
22 -
Belt pulley For viscous fan
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Page 31 of 34
19-29
Coolant pump, removing and installing
Notes:
Always replace seals and gaskets.
Cover toothed belt with a cloth to protect it from
coolant before removing coolant pump.
Removing
- Remove front bumper.
Repair Manual, Body Exterior, Repair Group
63
- Move lock carrier to service position.
Repair Manual, Body Exterior, Repair Group
50
- Remove ribbed belt Page 13
-1 .
- Remove toothed belt Page 13
-4 .
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Page 33 of 34
19-30
- Remove following components before unbolting coolant pump:
1 - Tensioning roller for toothed belt: 20 Nm
2 - Idler wheel: 45 Nm
- Unbolt coolant pump from toothed belt guard -1- (2 nuts). Remove
securing bolts -2- (9 bolts) for coolant pump and remove coolant pump.
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Page 34 of 34
19-31
Installing
Install in the opposite order to removing. When
installing, note the following points:
- Remove residues of sealant on sealing surfaces
of coolant pump and cylinder block.
- Clean sealing surfaces; ensure that they are free
of oil and grease.
- Fit new gasket on coolant pump flange.
- Insert coolant pump into cylinder block and tighten all 9 securing bolts -
2-.
- Secure rear toothed belt guard at coolant pump housing -1-.
Tightening torque: 10 Nm.
- Install toothed belt Page 13
-4 .
- Install ribbed belt Page 13
-1 .
- Install toothed belt guard.
- Fill cooling system Page 19
-19
.
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