15-46
 
    
Note:  
While turning camshaft, valves could hit pistons that are at TDC. Verify 
that no piston is at TDC. Valves and/or pistons may be damaged. 
Note:  
Follow all procedures for removing and installing toothed belt   Page 13
-
29
 . 
Note:  
When installing the ribbed belt, make sure it is seated correctly on the 
pulleys. 
Tightening torques   -  Align marking on camshaft gear with marking on cylinder head cover.
-  Align marking on vibration damper to that on lower toothed belt cover.
-  Install toothed belt (adjust valve timing)   Page 13
-32
 .
-  Install ribbed belt and ribbed belt tensioner   Page 13
-15
 .
Component  
Tightening torques  
Camshaft gear to camshaft   65 Nm (48 ft lb)  
Ribbed belt tensioner to mounting bracket   25 Nm (18 ft lb)  
Pa
ge 19 of 51 Valvetrain, servicin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.3 
         
        
        15-58
 
    
Note:  
When turning camshaft, crankshaft must not be at TDC Cyl. 1 for any 
cylinder. Valves and/or pistons may be damaged. 
Note:  
Follow all procedures for removing and installing toothed belt   Page 13
-
29
 . 
CAUTION! 
Note:  
When installing ribbed belt, make sure it is seated correctly on the pulleys.  -  Align marking on camshaft gear with marking on cylinder head cover.
-  Align marking on vibration damper with marking on lower toothed belt 
cover. 
-  Install toothed belt (adjust valve timing)   Page 13
-32
 .
After installing the camshafts, the engine must not be started for 
approx. 30 minutes. The hydraulic valve lifters have to settle 
(otherwise valves will strike the pistons). After installing the valvetrain and lifters, carefully rotate the 
crankshaft by hand at least 2 full revolutions before starting to be 
sure that valves do not strike the pistons. 
-  Install ribbed belt and ribbed belt tensioner   Page 13
-15
 .
Pa
ge 32 of 51 Valvetrain, servicin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.3