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Safety precautions and fundamental
points regarding troubleshooting
Note:
The ABS is a vehicle safety system; the
appropriate knowledge is necessary to work on
the system.
In order to check complaints and to be able to
carry out pin-pointed troubleshooting, the
Diagnostic Trouble Code (DTC) memory must
be checked before commencing work on the
ABS system.
Only separate connectors when the ignition is
switched off.
Observe the appropriate instructions regarding
the handling of brake fluid.
Repair Manual, Brake System, Repair Group
47
ABS malfunctions are indicated by the ABS
warning light illuminating. Certain malfunctions
will only be recognized at speeds above 20
km/h (approx. 13 mph) (carry out road test).
If the ABS -K47- and the brake system -K118-
warning lights do not illuminate, but the brake
system is not functioning correctly then the
malfunction must be sought in the conventional
braking system.
Repair Manual, Brake System, Repair Group
45
Стр. 7из 10 ABS Mark 60 On Board Diagnostic (OBD), vehicles from my 10.00
Page 156 of 339
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Repair Manual,
Brake System,
Repair Group 47;
Brake system
vacuum pump -V192
Repair Manual,
Brake System,
Repair Group 47;
Brake system
vacuum pump -V192
Repair Manual,
Brake System,
Repair Group 46;
10 -
Brake system
vacuum pump
-V192-
Not installed
in all
vehicles
Location: left
of subframe
Checked by
OBD in
engine
control
module
Removing
and installing
Checking
11 -
Brake light
switch -F-
The brake
light switch is
open in the
rest position;
Can be
checked via
read
measured
value block
Page 01
-
240
Adjusting
Стр. 11из 17 Electrical/electronic components and installing locations
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On Board Diagnostic (OBD),
performing
Test prerequisites for OBD
The tires installed to all wheels must be of
the same (approved) size; tires inflated to
prescribed pressure.
Mechanical/hydraulic parts of the brake
system including brake light switch and
brake lights OK.
Hydraulic lines and connections not leaking
(visual check of hydraulic unit, brake
calipers, wheel cylinders, tandem master
brake cylinder).
ABS Control Module (w/EDL) -J104- is
correctly bolted to ABS Hydraulic Unit -
N55-.
Connector on ABS Control Module (w/EDL)
-J104- correctly plugged-in (retainer is
engaged).
Check contacts of ABS components for
damage and correct seating.
All fuses according to wiring diagram OK
(remove fuse from fuse holder to check).
Supply voltage OK (at least 10.0 V).
Стр. 1из 129 On Board Diagnostic (OBD), performing
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Note:
The ABS function is switched off in the control
module during the OBD. This is indicated by th
e
flashing of ABS warning light -K47- and warning
light for brake system -K118-. If there is a
malfunction currently, it will be indicated by the
lights being on constantly.
The DTC memory can be erased after
successful check and repair.
- With ignition switched off, connect V.A.G 1551
to diagnostic connection using cable V.A.G
1551/3 A.
- Connect VAS 5051 Page 01
-31 .
V.A.G - On Board Diagnostic HELP
1 - Ra
pid data transfer1)
2 - Blink code output1)
Indicated on display:
1) Is displayed alternately
If the display remains blank, check Data Link
Connector connection, Electrical check, Page
01-288 , test steps 21 and 22.
Note:
Depending on the program, additional operating
information can be printed out by pressing the
HELP key of V.A.G 1551.
The key is used for moving forward within
the program
The PRINT key is used for switching on the
printer (warning lamp in key comes on).
Стр. 6из 129 On Board Diagnostic (OBD), performing
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Automatic test sequence
The automatic test sequence checks all the
Diagnostic Trouble Codes (DTC) memories of
the control modules.
- Switch on ignition.
V.A.G - On Board Diagnosic HELP
1 - Rapid data transfer1
)
2 - Blink code output1)
Indicated on display:
1) Is displayed alternately
- Press key -1- for "Rapid data transfer" operating
mode.
- Switch on printer with the Print key (indicator
lamp in key lights up).
Rapid data transfer HELP
Select function XX Indicated on display:
- Press key -0- twice; 00 to enter "Check
automatic test sequence" function.
- Confirm entry with Q key.
032906026BI 1.6l R4 MONO 1.3 D1 TEV
Codin
g 00002 WSC XXXXX
The V.A.G 1551 scan tool will show the engine
control module identification is displayed first e.g.
Thereafter all control module identifications with
eventual DTC memory entries are displayed.
Стр. 11из 129 On Board Diagnostic (OBD), performing
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-
Press key.
The ABS warning light -K47- goes out.
Function is unknown or
cannot be carried out at the moment
Indicated on display
The final control diagnosis is completed
-
Press key.
Rapid data transfer HELP
Select function XX Indicated on display
Note:
There is a malfunction in the system if
the ABS warning light -K47- does not go
out.
Adhere exactly to test sequence: First
check DTC memory, then erase.
- End output (Function 06) Page 01
-
231 .
Стр. 30из 129 On Board Diagnostic (OBD), performing
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V.A.G 1551
print-out Possible cause
Repair
00526
Brake light
switch -F-
1)
Implausible
signal
- Read measured value block Page 01
-240
Display group number 002
Open circuit, short to
positive or ground in the
wiring - Check wiring and connections using wiring
diagram
- Perform electrical check Page 01
-288
Brake light switch
improperly adjusted
Brake light switch faulty Repair Manual, Brake System, Repair Group 46; Brake pedal - Assembly overview;
Adjusting brake light switch - Adjust brake light switch
1) For ABS/EDL/ASR/ESP and ABS/EDL/ASR/ESP 4MOTION
Стр. 47из 129 On Board Diagnostic (OBD), performing
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V.A.G 1551 print-
out Possible cause
Repair
01435
Sender 1 for
brake booster -
G201-
Implausible
signal
1)
- Read measured value block Page 01
-
240 Display group number 005
Open circuit, short to
positive or ground in
the wiring - Check wiring and connections using wiring
diagram
- Perform electrical check Page 01
-288
Brake light switch
improperly adjusted
Brake light switch
faulty Repair Manual, Brake System, Repair Group 46; Brake pedal - Assembly overview;
Adjusting brake light switch - Adjust brake light switch
Sender 1 for brake
booster-G201- faulty
Repair Manual, Brake System, Repair
Group 45; Removing and installing parts of
ESP system - Replace sender 1 for brake booster -G201-
:
- Perform a zero compensation:
- Initiate basic setting Page 01
-264
Display group number 066
1) For ABS/EDL/ASR/ESP and ABS/EDL/ASR/ESP 4MOTION
Стр. 67из 129 On Board Diagnostic (OBD), performing