Page 2723 of 3115

RS0BF-06
H21418
H18916
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-31
2306 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
NOTICE:
If the wiring connector of the SRS is disconnected
and the ignition switch is at ON position, DTCs will be
recorded.
Never use the airbag parts from another vehicle.
When replacing parts, replace them with new parts.
1. DISCONNECT AIRBAG CONNECTOR
(a) Remove the glove compartment door.
(b) Remove the No. 1 under cover from the lower No. 2 finish
panel.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Pull up the connector.
(d) Disconnect the front passenger airbag connector.
2. REMOVE INSTRUMENT PANEL
(See page BO-84)
3. REMOVE CENTER BRACKET
4. REMOVE DEFROSTER NOZZLE ASSEMBLY
5. REMOVE NO. 5 HEATER TO REGISTER DUCT
6. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
7. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
Remove the 3 nuts, then remove the front passenger airbag as-
sembly.
CAUTION:
Do not store the front passenger airbag assembly
with the airbag deployment side facing downward.
Never disassemble the front passenger airbag as-
sembly.
Page 2849 of 3115
SR0M7-04
F05613
Steering Wheel Pad
50 (510, 37)
Steering Wheel Lower
No. 2 Cover
Torx Screw
8.8 (90, 78 in.´lbf)
Combination Switch
(w/ Spiral Cable)
Steering Wheel
Torx Screw
8.8 (90, 78 in.´lbf)
Steering Wheel Lower
No. 3 Cover
Column Upper Cover
Column Lower Cover
Steering Column Assembly
25 (260, 19)
Thrust Stopper
Sliding Yoke
34 (350, 25)Hose Clamp
No. 2 Hole Cover
Hole Cover
No. 2 Intermediate
Shaft AssemblyCluster Finish Panel
Lower No. 1 Panel
34 (350, 25)
LH Lower Panel
Hood Lock Release Lever
Fuel Lid Release Lever
No. 2 Heater to Register
DuctClip
Cowl Trim
Scuff Plate
N´m (kgf´cm, ft´lbf) : Specified torque
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-27
2236 Author: Date:
2004 LAND CRUISER (RM1071U)
POWER TILT AND POWER TELESCOPIC STEERING
COLUMN
COMPONENTS
Page 2865 of 3115
SR0M1-04
F05612
Steering Wheel Lower
No. 2 Cover
50 (510, 37)Steering Wheel PadColumn Upper Cover
Column Lower Cover
Steering Column Assembly
Steering Wheel Lower
No. 3 Cover
Torx Screw
8.8 (90, 78 in.´lbf)
Steering Wheel
Combination Switch
(w/ Spiral Cable)
Thrust Stopper Sliding Yoke
34 (350, 25)
25 (260, 19)
Hose Clamp
No. 2 Hole Cover
Hole Cover
13 (130, 9)
No. 2 Intermediate Shaft
AssemblyCluster Finish Panel
34 (350, 25)
LH Lower Panel
Lower No. 1 Panel
Hood Lock Release Lever
Fuel Lid Release Lever
No. 2 Heater to Register
Duct
Clip
Cowl Trim
Scuff Plate
N´m (kgf´cm, ft´lbf) : Specified torque
Torx Screw
8.8 (90, 78 in.´lbf)
SR-12
- STEERINGTILT STEERING COLUMN
2221 Author: Date:
2004 LAND CRUISER (RM1071U)
TILT STEERING COLUMN
COMPONENTS
Page 2872 of 3115

SR0M6-04
F04783
F04839
A
B
C
Matchmarks
SR-24
- STEERINGTILT STEERING COLUMN
2233 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL NO. 2 HOLE COVER
2. INSTALL HOSE CLAMP
3. INSTALL SLIDING YOKE
(a) Install the thrust stopper and sliding yoke to the steering
column assembly.
(b) Install and temporarily tighten the bolt A.
4. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 4 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Tighten the hose clamp.
(c) Connect the connectors.
5. INSTALL HOLE COVER
Install the hole cover with the 4 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
6. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY
TO STEERING COLUMN ASSEMBLY
7. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the No. 2 intermediate shaft and
control valve shaft.
(b) Install the bolt C.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(c) Install the bolt B.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(d) Torque the bolt A.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
8. INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
9. INSTALL LH LOWER PANEL
Install the LH lower panel with the 4 bolts.
10. INSTALL LOWER NO. 1 PANEL
(a) Install the lower No. 1 panel with the screw.
(b) Connect the hood lock release lever and fuel lid release
lever with the 4 screws.
11. INSTALL CLUSTER FINISH PANEL
Install the cluster finish panel and connector.
Page 2878 of 3115

F04839
A
B
C
Matchmarks
- STEERINGTILT STEERING COLUMN
SR-15
2224 Author: Date:
2004 LAND CRUISER (RM1071U)
3. REMOVE UPPER AND LOWER COLUMN COVERS
Remove the 3 screws, upper and lower column covers.
4. REMOVE COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Tilt steering column:
Disconnect the 3 connectors.
(b) w/ Power tilt and power telescopic steering column:
Disconnect the 5 connectors.
(c) Disconnect the airbag connector.
(d) Remove the 3 screws and combination switch.
5. REMOVE SPIRAL CABLE (See page BE-31)
NOTICE:
Do not disassembly the cable or apply oil to it.
6. REMOVE SCUFF PLATE
7. REMOVE COWL TRIM
Remove the clip and cowl trim.
8. REMOVE CLUSTER FINISH PANEL
Remove the connector and cluster finish panel.
9. REMOVE LOWER NO. 1 PANEL
(a) Remove the 2 screws and disconnect the hood lock re-
lease lever from the panel.
(b) Remove the 2 screws and disconnect the fuel lid release
lever from the panel.
(c) Remove pad set screw and lower No. 1 panel.
10. REMOVE LH LOWER PANEL
Remove the 4 bolts and LH lower panel.
11. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the screw and No. 2 heater to register duct.
12. DISCONNECT NO. 2 INTERMEDIATE SHAFT AS-
SEMBLY
(a) Place matchmarks on the No. 2 intermediate shaft and
control valve shaft.
(b) Loosen the bolt A.
(c) Remove the bolt B and the bolt C, disconnect the No. 2
intermediate shaft from the control valve shaft and sliding
yoke.
13. REMOVE NO. 2 INTERMEDIATE SHAFT ASSEMBLY
14. REMOVE HOLE COVER
Remove the 4 bolts and hole cover.
15. REMOVE STEERING COLUMN ASSEMBLY
(a) Disconnect the connectors.
Page 2892 of 3115

W02075
1 2
3
4 5Relay Housing
Metallic Parts Heater main relay:
Z07257
Free " Lock Lock " Free
Heater Main
Relay
Battery BatteryHeater Main
Relay
12
3 4
5
12
3 4
5
5 2 3
4 62 3
4
F05957
1
4 (+)
(-)
F05962
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
SA-165
2115 Author: Date:
2004 LAND CRUISER (RM1071U)
3. INSPECT DIFF. LOCK COMPONENTS
(a) Inspect the relay operation.
(1) Jack up the vehicle.
(2) Use a heater main relay and connect it, as shown
below.
NOTICE:
Connect the terminals being careful not to touch the neigh-
boring terminals or metallic parts of the relay housing.
(3) Rotate the tire and check that differential lock has
occurred.
If operation is not as specified, replace the actuator.
(b) Inspect the diff. lock control switch continuity.
Inspect the switch continuity between terminal 1 to termi-
nal 4.
HINT:
If continuity dose not exist, replace the switch.
(c) Inspect the diff. lock indicator switch.
(1) Check that continuity between exists terminals
when the switch is pushed (differential connected
position).
(2) Check that no continuity exists when the switch is
free (differential disconnected position).
HINT:
If operation is not as specified, replace the switch.
Page 3087 of 3115

D02869
12
4
3 5
1 4
3 5 2 1
1 2 3 4
52
3 4
5
Free " Lock
Lock " Free
D04311
Heater main relay:
1 42
5
3
1 2
3
4
5
*
*:Relay housing
metallic parts
D02663
Motor actuator side: TR-50
- TRANSFERMOTOR SHIFT CONTROL SYSTEM
1938 Author: Date:
2004 LAND CRUISER (RM1071U)
4. INSPECT ACTUATOR OPERATION
(a) Raise up the front wheels, place the stopper under the
rear wheels to block them, and pull up the parking brake.
(b) Disconnect the connector of the actuator and connect it
to the relay using wire.
(c) Check that the front propeller shaft can be rotated by
hand.
Inspection ItemStandard
Center Diff.
Free " LockFront propeller shaft cannot be rotated.
Center Diff.
Lock " FreeFront propeller shaft can be rotated.
HINT:
When inspecting the operation described above, use a heater
main relay.
NOTICE:
Connect the terminals being careful not to touch the neigh-
boring terminals or metallic parts of relay housing.
5. INSPECT MOTOR ACTUATOR (MOTOR)
(a) Remove the motor actuator (See page TR-8).
(b) Measure the resistance between the terminals 1 and 5.
Standard resistance: 0.3 - 100 W
(c) Measure the resistance between the terminals 1 or 5 and
body ground.
Standard resistance: More than 0.5 MW
If the resistance value is not as specified, replace the motor ac-
tuator.