1998 SUZUKI GRAND VITARA 2.5 v6

YH4
GRAND
VITARA
3D-4 FRONT SUSPENSION
SUSPENSION CONTROL ARM JOINT CHECK
1) Check for smoothness of rotation.
2) Inspect ball stud for damage.
3) Inspect dust cover for damage.
Replace any parts found defective in steps 1) ± 3).
SUSPENSION CONTROL ARM BUSHING
CHECK
Inspect for damage, wear or deterioration.
WHEEL DISC, NUT & BEARING CHECK
1) Inspect each wheel disc for dents, distortion and cracks.
Disc in badly damaged condition must be replaced.
2) Check wheel nuts for tightness and retighten them to specifica-
tion as necessary.
Tightening Torque
(a): 100 N
.m (10.0 kg-m, 72.5 lb-ft)
3) Check wheel bearing for wear. After retightening lock nut to spe-
cified torque, apply dial gauge to wheel hub center and measure
thrust play.
Thrust play limit: 0.05 mm (0.002 in.)
When measurement exceeds limit, replace bearing.
4) By rotating wheel actually, check wheel bearing for noise and
smooth rotation. If defective, replace bearing.

YH4
GRAND
VITARA
1. Axle shaft drive
flange
2. Bolt
3. Hub cap
4. Wheel hub
For 4WD vehicle
For 2WD vehicle
3D-16 FRONT SUSPENSION
11) Apply sealant and install axle shaft drive flange or hub cap.

For 4WD vehicle
Apply sealant mating surface of axle shaft drive flange, then
install axle shaft drive flange and tighten flange bolt to speci-
fied torque.
Tightening Torque
(a): 50 N
.m (5.0 kg-m, 36.5 lb-ft)
ªAº: Sealant 99000-31090

For 2WD vehicle
Remove grease, old sealant and dusts from mating surfaces
of hub cap and hub to clean, apply water tight sealant ªAº to
cap mating surface evenly, and install cap to hub.
ªAº: Sealant 99000-31090
12) Install wheel.
Tightening Torque
(a): 100 N
.m (10.0 kg-m, 72.5 lb-ft)
13) For vehicle equipped with ABS, perform driving test referring
to ªDRIVING TESTº of ªABS DIAGNOSTIC FLOW TABLEº in
Section 5E or 5E1.

YH4
GRAND
VITARA
ªAº
ªBº
1. Wheel spindle
2. Drive shaft bearing
1. Wheel spindle
2. Drive shaft
bearing
3. Front drive shaft
thrust washer
4. Inner oil seal
5. Knuckle cap
6. Drive shaft oil sealType A Type B
1. Drive shaft bearing
2. Wheel spindle
3D-18 FRONT SUSPENSION
11) For 4WD vehicle
Remove drive shaft bearing by using special tool.
Special Tool
(A): 09923-74510
(B): 09930-30102
INSTALLATION
Reverse removal sequence to install knuckle, wheel spindle oil seal
and drive shaft bearing,noting following points.

For 4WD vehicle
Install drive shaft bearing by using special tool.
Special Tool
(A): 09913-76010 Type A drive shaft thrust washer. . . . . . . .
(A): 09913-80112 Type B drive shaft thrust washer. . . . . . . .
Dimension ªaº: 0 ± 1 mm (0 ± 0.04 in.)
Dimension ªaº: Type A drive shaft thrust washer . . . . . . . . .
Dimension ªaº: 1.75 ± 2.50 mm (0.069 ± 0.098 in.)
Dimension ªaº: Type B drive shaft thrust washer . . . . . . . . .

When installing wheel spindle to knuckle, coat their mating sur-
faces with sealant.
ªAº: Sealant 99000-31110

For 4WD vehicle
Also, fill recess in wheel spindle with about 10 g lithium grease.
ªBº: Grease 99000-25010

YH4
GRAND
VITARA
3E-4 REAR SUSPENSION
REAR SUSPENSION FASTENERS
Check each bolt and nut fastening suspension parts for tightness.
Tighten loose one, if any, to specified torque, referring to ªTIGHT-
ENING TORQUE SPECIFICATIONSº of this section.
BEARING RETAINER AND AXLE SHAFT
INNER OIL SEAL CHECK

When brake drum has been removed, check inside of brake drum
for gear oil leakage.

Also, check backside of brake back plate for oil leakage.
If oil leakage is found, replace defective oil seal.

Whenever it is possible to check oil seal during disassembly,
check its lip for wear.
If oil leakage or worn lip is found, replace defective oil seal.
WHEEL DISC, NUT & BEARING CHECK

Inspect each wheel disc for dents, distortion and cracks. A disc
in badly damaged condition must be replaced.

Check wheel hub nuts for tightness and retighten to specification
as necessary.
Tightening Torque
(a): 100 N
.m (10.0 kg-m, 72.5 lb-ft)

Check wheel bearings for wear. When measuring thrust play, ap-
ply a dial gauge to axle shaft center after removing wheel center
cap from wheel.
Thrust play limit
Rear0.8 mm (0.03 in.)
When measurement exceeds limit, replace bearing.

By rotating wheel actually, check wheel bearing for noise and
smooth rotation. If it is defective, replace bearing.

YH4
GRAND
VITARA
1. Rear axle housing
2. Spring seat
3. Coil spring
4. Stepped part
1. Body center
2. Body outside
1. Body center
2. Body outside 1. Parking brake
cable hanger
2. Cross member
3. Clamp
4. Chassis frame
REAR SUSPENSION 3E-7
INSTALLATION
1) Install coil spring on spring seat of axle housing and then raise
axle housing.
NOTE:
When seating coil spring, mate spring end with stepped
part of rear axle spring seat as shown.
2) Install shock absorber lower bolt. For its proper installing direc-
tion, refer to figure.
Nut should not be tightened.
3) Install wheel speed sensor clamp (if equipped) and E-ring, and
connect breather hose to axle housing.
4) Connect cable hanger to chassis frame and clamp to cross
member. Remove floor jack from axle housing.
5) Install wheel and tighten wheel nuts to specified torque.
Tightening Torque
(a): 100 N
.m (10.0 kg-m, 72.5 lb-ft)
6) Lower hoist and tighten absorber lower nut to specified torque.
Tightening Torque
(b): 85 N
.m (8.5 kg-m, 61.5 lb-ft)
NOTE:
For tightening of lower nut, refer to NOTE given under
SHOCK ABSORBER INSTALLATION in this section.

YH4
GRAND
VITARA
1. Axle housing
2. Floor jack
1. Lower rod
2. Rear mount nut1. Lower rod
2. Front mount bolt
1. Lower rod
2. Front bolt
3. Rear bolt
4. Vehicle body
5. Axle housing
6. Body center
7. Body out side
[A]: Body side
[B]: Axle side
3E-8 REAR SUSPENSION
LOWER ROD
REMOVAL
1) Hoist vehicle and remove rear wheel.
2) Support rear axle housing by using floor jack.
3) Remove lower rod front mount bolt.
4) Remove lower rod rear mount bolt.
INSTALLATION
1) Install lower rod to chassis frame and axle housing, referring to
figure for proper installing direction of bolts.
Nuts should not be tightened.
2) Remove floor jack from rear axle housing.
3) Install wheel and tighten wheel nuts to specified torque.
Tightening Torque for wheel nuts
100 N
.m (10.0 kg-m, 72.5 lb-ft)
4) Lower hoist and with vehicle in non loaded condition, tighten
front bolt and rear nut of lower rod to specified torque.
Tightening Torque
(a): 90 N
.m (9.0 kg-m, 65.0 lb-ft)

YH4
GRAND
VITARA
3E-22 REAR SUSPENSION
23) Install wheel and tighten wheel nuts to specified torque.
Tightening Torque
(h): 100 N
.m (10.0 kg-m, 72.5 lb-ft)
24) Upon completion of all jobs, depress brake pedal with about 30
kg (66 lbs) load three to ten times so as to obtain proper drum-
to-shoe clearance.
Adjust parking brake cable (for adjustment, see SECTION 5C
of this manual.)
25) Tighten parking brake lever cover screws.
26) Lower hoist.
27) Tighten right and left lower / upper rod nuts lateral rod mount
bolt and shock absorber nuts to specified torque.
NOTE:
When tightening these nuts, be sure that vehicle is off
hoist and in non loaded condition.
Tightening Torque
(i): 90 N
.m (9.0 kg-m, 65.0 lb-ft)
(j): 85 N
.m (8.5 kg-m, 61.5 lb-ft)
28) Check to ensure that brake drum is free from dragging and
proper braking is obtained.
29) Perform brake test (foot brake and parking brake).
30) Check each installed part for oil leakage.

YH4
GRAND
VITARA
REAR SUSPENSION 3E-23
TIGHTENING TORQUE SPECIFICATIONS
FasteningpartsTightening torqueFastening artsN.mKg-mlb-ft
Shock absorber lock nut292.921.0
Shock absorber nut292.921.0
Shock absorber lower nut858.561.5
Lower rod bolt and nut
Upper rod bolt and nut909.065.0
Lateral rod bolt
Differential carrier nut555.540.0
Propeller shaft nut505.036.5
Brake pipe flare nut161.611.5
Bearing retainer nut232.317.0
Differentiation gear oilFiller plug505.036.5g
filler & drain plugDrain plug272.716.0
Wheel nut10010.072.5
REQUIRED SERVICE MATERIALS
MATERIALSRECOMMENDED
SUZUKI PRODUCTUSE
Lithium greaseSUZUKI SUPER GREASE A
(99000-25010)Oil seal lip
Brake fluidDOT 3Brake reservoir tank
Sealant
SUZUKI BOND NO. 1215
(99000-31110)
Joint seam of axle and brake back
plate

Joint seam of bearing retainer and
brake back plate

Joint seam of differential carrier and
axle housing

Drain plug

Mating surface of oil seal and axle
housing
Gear oilFor gear oil information, refer to
SECTION 7F of this manualDifferential gear
(Refer axle housing.)