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1. Diagnosis connector
(6 pins connector)
2. Ground terminal3. Diag. switch terminal
4. Service wire
5E1-6 ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL)
ABS HYDRAULIC UNIT/CONTROL MODULE
ASSEMBLY
ABS control module is a component of ABS hydrauli unit / control
module assembly and has the following functions.
Self-Diagnosis Function
ABS control module diagnoses conditions of the system compo-
nent parts (whether or not there is any abnormality) all the time and
indicates the results (warning of abnormality occurrence and DTC)
through the ªABSº warning lamp as described below.
1) When ignition switch is turned ON, ªABSº warning lamp lights for
2 seconds to check its bulb and circuit.
2) When no abnormality has been detected (the system is in good
condition), ªABSº warning lamp turns OFF after 2 seconds.
3) When the vehicle starts to move after the ignition switch is turned
ON (more than one wheel speed sensor signals are inputted),
solenoid valves and motor of ABS hydraulic unit operate once
one after another for electrical check.
During this check, motor operation sound may be heard but that
means nothing abnormal.
4) When an abnormality in the system is detected, ªABSº warning
lamp lights and the area where that abnormality lies is stored in
the memory of EEPROM in ABS control module.
5) When Diag. switch terminal of diagnosis connector (monitor
connector) is grounded, the abnormal area is output as DTC. It
is indicated by flashing of ªABSº warning lamp. (Refer to the
table below. )
ABS WARNING LAMP
SYSTEM CONDITIONDiag. switch
terminal is not
groundedDiag. switch
terminal is
grounded
In good condi-
No trouble in
the pastOFFDTC 12g
tion at presentTrouble occur-
red in the pastOFFHistory DTC
Abnormality
exists at
No trouble in
the pastONCurrent DTC
exists at
presentTrouble occur-
red in the pastONCurrent and
history DTCs
For procedure to clear all DTC's, refer to the item ªDiagnostic
Trouble Code Clearanceº in this section.
Also ABS control module turns ON EBD warning lamp (brake warn-
ing lamp) depending on the trouble that detected by the module and
EBD warning lamp does not indicate DTC as well as ªABSº warning
lamp.
Fail-Safe Function
When an abnormality occurs (an abnormal DTC is detected), ABS
control module turns OFF the fail-safe relay which supplies power
to ABS hydraulic unit. Thus, with ABS not operating, brakes func-
tion just like the brake system of the vehicle not equipped with ABS.
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GRAND
VITARA
Example: When right-front wheel speed sensor circuit opens (DTC 21)
1. Diagnosis connector
(6 pins connector)
2. Ground terminal3. Diag. switch terminal
4. Service wire
Voltmeter indicator
(or ªABSº warning
lamp)HIGH
(ON)
LOW
(OFF)
Time (sec.)
1. EBD warning lamp
(brake warning lamp)
ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL) 5E1-11
EBD WARNING LAMP (BRAKE WARNING
LAMP) CHECK
NOTE:
Perform this check on a level place.
1) Turn ignition switch ON with parking brake applied.
2) Check that brake warning lamp is turned ON.
3) Release parking brake with ignition switch ON and check that
EBD warning lamp (brake warning lamp) goes off.
If it doesn't go off, go to ªTABLE-Eº in this section.
ªABSº WARNING LAMP CHECK
1) Turn ON the ignition switch.
2) Check that ªABSº warning lamp lights for about 2 seconds and
then goes OFF.
If anything faulty is found, advance to Diagnostic table ± A, B or
C.
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
(USING ªABSº WARNING LAMP)
1) Using service wire, connect diag. switch terminal of diagnosis
connector to ground.
2) Turn ignition switch ON.
3) Read flashing of ªABSº warning lamp which represents DTC as
shown in example below and write it down. When more than 2
DTC's are stored in memory, deflection and flashing for each
DTC is repeated three times starting with the smallest DTC num-
ber in increasing order.
For details of DTC, refer to ªDTC Tableº.
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VITARA
5E1-12 ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL)
NOTE:
ªABSº warning lamp indicates only following DTC's, DTC
12 which means that no malfunction DTC is stored and his-
tory DTC which indicates history trouble area. When there
is a current trouble, ªABSº warning lamp remains ON and
therefore DTC is not indicated.
4) After completing the check, turn ignition switch off and discon-
nect service wire from DIAG. connector.
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VITARA
ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL) 5E1-17
1. ABS hydraulic
unit / control
module connector
TABLE ± B ªABSº WARNING LAMP CIRCUIT CHECK ± LAMP COMES ªONº
STEADY
Refer to TABLE ± A for System Circuit Diagram and Circuit Description.
INSPECTION
STEPACTIONYESNO
1Perform diagnostic trouble code check. Is there any DTC
(including code No.12, NO CODES on SUZUKI scan
tool) exists?Go to step 2.Go to step 3.
2Is malfunction DTC (other than code No.12) exists at step
1?Go to step 7 of ABS
diagnostic flow table
in this section.Go to step 3.
31) Disconnect ABS hydraulic unit / control module
connector. (See Fig. 1)
2) Check for proper connection to ABS hydraulic
unit / control module connector at terminals ªA17º,
ªA25º and ªA10º.
3) If OK, turn ignition switch ªONº and measure
voltage at terminal ªA25º of connector.
Is it 10 ± 14 V?Go to step 4.ªB / Wº circuit open.
41) With ABS control module connector disconnected,
turn ignition switch ON and light ABS warning lamp.
2) Connect terminal ªA17º of disconnected connector to
ground using service wire.
Does ªABS warning lampº turn off?Go to step 5.ªBl / Oº circuit open.
If wire and
connection are OK,
replace ABS lamp
driver module.
51) Measure resistance from connector terminal ªA10º
to body ground.
Is continuity indicated?Substitute a
known-good ABS
hydraulic unit /
control module
assembly and
recheck.ªBº circuit open.
Fig. 1
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VITARA
5E1-18 ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL)
-1. ªABSº warning lamp
-2. ABS hydraulic unit /
control module assembly
-3. Diagnosis connector
3-1. Diag. switch terminal
3-2. Diag. ground terminal
TABLE ± C ªABSº WARNING LAMP CIRCUIT CHECK ± THE LAMP FLASHES
CONTINUOUSLY WHILE IGNITION SWITCH IS ON
CIRCUIT DESCRIPTION
When the diag. switch terminal is shorted or connected to the ground with the ignition switch ON, the diag. trouble
code (DTC) is indicated by flashing of the ªABSº warning lamp only in following cases.
Normal DTC (12) is indicated if no malfunction DTC is detected in the ABS.
A history malfunction DTC is indicated by flashing of the lamp if a current malfunction DTC is not detected at that
point although a history malfunction DTC is stored in memory.
INSPECTION
STEPACTIONYESNO
1Is diag. switch terminal connected to ground via
service wire?Go to step 3.Go to step 2.
21) Ignition switch ON.
2) Measure voltage between diag. switch terminal
and ground.
Is it 10 ± 14 V?Substitute a
known-good ABS
hydraulic unit /
control module
assembly and
recheck.ªPº wire circuit
shorted to
ground.
31) Ignition switch ON.
2) Does flashing of ªABSº warning lamp indicate
DTC (DTC 12 or history DTC)?Go to step 7 of ABS
diagnostic flow
table in this
section.Substitute a
known-good ABS
hydraulic unit /
control module
assembly and
recheck.
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GRAND
VITARA
ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL) 5E1-19
-1. ªABSº warning lamp
-2. ABS hydraulic unit / control
module assembly
-3. Diagnosis connector
3-1. Diag. switch terminal
3-2. Diag. ground terminal
-4. ABS hydraulic unit/
control module connector
of harness
1. ABS hydraulic
unit / control
module connector
TABLE ± D CODE (DTC) IS NOT OUTPUTTED EVEN WITH DIAG. SWITCH
TERMINAL CONNECTED TO GROUND
CIRCUIT DESCRIPTION
When the diag. switch terminal is connected to the ground with the ignition switch turned ON, the ABS control mod-
ule outputs a diagnostic trouble code by flashing ªABSº warning lamp.
INSPECTION
STEPACTIONYESNO
1Is it shorted diag. switch terminal and ground terminal by
service wire properly?Go to step 2.Connect service
wire securely.
21) Disconnect service wire.
2) Disconnect ABS hydraulic unit / control module
connector. (See Fig. 1)
3) Measure resistance between diag. switch terminal
and connector terminal ªA8º.
Is it infinite ()?ªPº circuit open.Go to step 3.
31) Measure resistance between ground terminal of
monitor connector and body ground.
Is continuity indicated?Go to step 4.ªBº circuit open or
poor connection.
41) Check for proper connection to ABS hydraulic
unit / control module at terminal ªA8º and ªA10º.
2) If OK, then check ªABSº warning lamp circuit
referring to ªTABLE A, B and Cº.
Is it in good condition?Substitute a
known-good ABS
hydraulic unit /
control module
assembly and
recheck.Repair ªABSº
warning lamp
circuit.
Fig. 1
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VITARA
5E1-20 ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL)
TABLE ± E EBD WARNING LAMP (BRAKE WARNING LAMP) CHECK-LAMP
COMES ªONº STEADY
CIRCUIT DESCRIPTION
EBD warning lamp (brake warning lamp) is controlled by parking brake switch, brake fluid level switch and ABS
control module / hydraulic unit assembly through lamp driver module in combination meter. Refer to ªTABLE-Aº for
circuit diagram.
STEP
ACTIONYESNO
11) Make sure that:
Parking brake is completely released.Go to step 2.Release parking
brake completely
Brake fluid level is upper than the minimum level.
Are the check results OK?and / or replenish
brake fluid.
2Does ªABSº warning lamp come on?Perform ªTABLE Bº
previously
outlined.Go to step 3.
31) Disconnect ABS hydraulic unit / control module
connector.
2) Check for proper connection to ABS hydraulic unit /
control module connector at terminals ªA26º.
3) If OK, apply chocks to wheels and select gear in neutral
position (P range for A / T).
4) Keep brake pedal depressed and start engine.
Release parking brake.
5) Connect terminal ªA26º of disconnected connector to
ground using service wire.
Does EBD warning lamp (brake warning lamp) turn off?Substitute a
known-good ABS
hydraulic unit /
control module
assembly and
recheck.ªBrº circuit open.
If wire and
connection are
OK, replace
combination
meter.
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GRAND
VITARA
ANTILOCK BRAKE SYSTEM (ABS) (OPTIONAL) 5E1-31
1. Diagnosis
connector
(6 pins connector)
2. Diag. switch
terminal
3. Ground
4. Service wire
Brake
pedal
Ignition
sw.
Motor
Solenoid
Rear3.0 sec.
3.0
ON-VEHICLE SERVICE
PRECAUTION
When connector are connected to ABS hydraulic unit / control mod-
ule assembly, do not disconnect connectors of sensors and turn
ignition switch ON. Then DTC will be set in ABS control module.
ABS HYDRAULIC UNIT OPERATION CHECK
1) Check that basic brake system other than ABS is in good condi-
tion.
2) Check that battery voltage is 11V or higher.
3) With ªABSº warning lamp, check that no abnormality is de-
tected in ABS. Refer to ªDIAGNOSTIC TROUBLE CODE
(DTC) CHECKº in this section.
4) Lift up vehicle.
5) Set transmission to neutral and release parking brake.
6) Turn each wheel gradually by hand to check if brake dragging
occurs. If it does, correct.
7) With diag. switch terminal of diagnosis connector connected to
ground by using service wire, turn ignition switch ON and check
if ªABSº warning lamp indicates DTC 12.
8) Turn ignition switch OFF.
9) Perform following checks with help of another person.
Brake pedal should be depressed and then ignition switch
turned ON by one person and wheel should be turned by
another person's hand. At this time, check that:
Operation sound of solenoid is heard and wheel turns only
about 0.5 sec. (Brake force is depressurized).
Operation sound of pump motor is heard and pulsation is felt
at brake pedal.
10) If all 4-wheels cannot be checked during one ignition cycle
(OFF ON), repeat Steps 8) and 9) till all 4 wheels are
checked.
If a faulty condition is found in Steps 9) and 10), replace hydrau-
lic unit / control module assembly.
11) Turn ignition switch OFF and remove service wire from diagno-
sis connector.