YH4
GRAND
VITARA
ªAº
1. Reservoir cap
2. Cylinder
3. Piston assembly
4. Push rod
5. Piston stopper
6. Circlip
7. Boot
8. Lock nut
9. Clevis
1. Clutch operating cylinder
2. Hose
3. E-ring
7C1-8 CLUTCH
4) Tighten lock nut to specified torque.
Tightening Torque
(a): 10 N
.m (1.0 kg-m, 7.5 lb-ft)
5) For installation of master cylinder to vehicle, refer to INSTALLA-
TION described previously.
CLUTCH OPERATING CYLINDER
REMOVAL
NOTE:
Do not allow fluid to get on painted surfaces.
1) Clean around reservoir cap and take out fluid with syringe or
such.
2) Disconnect fluid hose from operating cylinder.
3) Remove operating cylinder attaching bolts and operating cylin-
der.
INSTALLATION
1) For air bleeding of master cylinder alone, it must be removed
from vehicle.
For procedures of removal and installation of master cylinder as-
sembly and air bleeding, refer to CLUTCH MASTER CYLINDER
section.
2) Apply small amount of grease to rod tip.
ªAº: Grease 99000-25010
NOTE:
Don't allow any grease to be on boot.
3) Install clutch operating cylinder and torque attaching bolts to
specification.
4) Connect clutch fluid hose and torque union bolt to specification.
Tightening Torque
(a): 50 N
.m (5.0 kg-m, 36.5 lb-ft)
(b): 23 N
.m (2.3 kg-m, 16.5 lb-ft)
YH4
GRAND
VITARA
7C1-14 CLUTCH
09917-58010 (G16 engine)
09923-73210
(J20 and H25 engines)
Bearing remover09923-36330 (G16 engine)
09923-36320
(J20 and H25 engines)
Clutch center guide09924-17810
Flywheel holder09925-98210
Input shaft bearing installer
TIGHTENING TORQUE SPECIFICATIONS
FasteningportionTightening torqueFastening ortionN.mkg-mlb-ft
Flare nut161.611.5
Master cylinder nut131.39.5
Lock nut101.07.5
Flywheel boltsG16 engine787.856.5Flywheel boltsJ20 and H25 engines707.050.5
Clutch cover bolts232.316.5
Operating cylinder bolt505.036.5
Clutch hose union bolt232.316.5
REQUIRED SERVICE MATERIALS
MATERIALRECOMMENDED
SUZUKI PRODUCTUSE
Lithium grease
SUZUKI SUPER GREASE A
(99000-25010)Clutch master cylinder clevis pin.
Release fork.
Push rod tip of operating cylinder.
SUZUKI SUPER GREASE I
(99000-25210)Input shaft spline front end.
Clutch fluid
(Brake fluid)DOT3 or SAE J1703
Clutch reservoir.
Clutch master cylinder.
Clutch operating cylinder.
SealantSUZUKI BOND No.1215
(99000-31110)Flywheel bolts
SPECIAL TOOLS
