0B-2 GENERAL INFORMATION
661LA
4Cylinder
DIESEL
89
92.4
2299
22:1
101/4000
21.5/2400 Application
Engine Type
Bore (mm)
Stroke (mm)
Total Displacement (cc)
Compression Ratio
Maximum Power (ps/rpm)
Maximum Torque (kg.m/rpm)
Engine
662NA
5Cylinder
DIESEL
89
92.4
2874
22:1
95/4000
19.6/2400662LA
5Cylinder
DIESEL
89
92.4
2874
22:1
120/4000
25.5/24002.0L DOCH
4Cylinder
GASOLINE
89.9
78.7
1998
9.6:1
135/5500
19.3/40002.3L DOCH
4Cylinder
GASOLINE
90.9
88.4
2295
10.4:1
149/5500
22.4/40003.2L DOCH
6Cylinder
GASOLINE
89.9
84
3199
10:1
222/5500
31.6/3750
661LA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.4 Application
Ignition Type
Ignition Timing (BOTH)
Ignition Sequence
Spark Plug Gap (mm)
Spark Plug Maker
Spark Plug Type
Ignition System
Clutch - Manual Type
2.0L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.12.3L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.12.0L DOHC
8° ± 2°
1-5-3-6-2-4
0.8 ± 0.1 Distributorless Ignition
Bosch, Chapion, Beru
F8DC4(BOSCH)
C11YCC(CHAMPION)
14F8DU4(BERU)
661LA
225
150
9.2
662NA
225
150
9.2662LA
240
150
9.22.0L DOHC
225
150
9.22.3L DOHC
225
150
9.23.2L DOHC
240
155
9.3 Application
Type
Outside Diameter (mm)
Inside Diameter (mm)
Thickness
Fluid
Single Dry Diaphram
Common use :Brake Fluid
Application
Maker
Type or Model
Gear Ratio : 1st
2nd
3rd
4th
5th
Reverse
Final Drive Ratio
Oil Capacity (L)
Manual Transmission
662NA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.4662LA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.27
3.42.0L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.42.3L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.43.2L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
3.73
3.4
SECTION 1
ENGINE
SECTION 1A1(M162 ENGINE)
GENERAL ENGINE INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A1-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A1-1
Component Locator . . . . . . . . . . . . . . . . . . 1A1-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-3
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-4
Performance Curve . . . . . . . . . . . . . . . . . . 1A1-5
E32 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-5
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A1-6
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A1-6
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-7
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A1-7
Engine Cranking at The
Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A1-8
Compression Pressure Test . . . . . . . . . . . . . 1A1-9
Cylinder Pressure Leakage Test . . . . . . . . . 1A1-11
General Information . . . . . . . . . . . . . . . . . 1A1-13
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A1-13
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A1-13
Application
Engine Model
Displacement (CC)
Cylinder (Bore x Stroke) (mm)
Fuel Injection / Ignition System
Compression Ratio
Number of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type
Max. Output (ps/rpm)
Max. Torque (kg•m/rpm)
Firing Order
Ignition Type
Ignition Timing
Valve Timing Intake Open/Close
ExhaustOpen/Close
Valve Clearance Adjustment
SPECIFICATIONS
ENGINE SPECIFICATIONS
E32 Engine
M162.990
3199
89.9 x 84.0
MSE 3.62S
10 : 1
6
DOHC
Chain-Driven
222 / 5500
31.6 / 3750
1-5-3-6-2-4
Distributorless Double Ignition
BTDC 8° ± 2°
ATDC 11° / ABDC 34°
BBDC 31° / BTDC 14°
Automatic Control
TABLE OF CONTENTS
GENERAL ENGINE INFORMATION 1A1-9
COMPRESSION PRESSURE TEST
1 Compression Pressure Tester
2 Diagram Sheet3 Adaptor
4 Sealing Cone
Tools Required
001 589 76 21 00 Compression Pressure Tester
119 589 01 09 00 Spark Plug Wrench
Standard Service Data
Compression Ratio
Normal Engine Temperature
Normal Compression Pressure
Permissible Pressure Difference Between Individual
Cylinders10 : 1
80°C
Min. 10 bar, Max. 14 bar
Min. 6 bar, Max. 10 bar
Max. 1.5 bar General
Fuel Optimization
SECTION 1
ENGINE
SECTION 1A2(M161 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A2-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A2-1
Component Locator . . . . . . . . . . . . . . . . . . 1A2-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-3
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-4
Performance Curve . . . . . . . . . . . . . . . . . . 1A2-5
E23 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-5
E20 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-6
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A2-7
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A2-7
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-8
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A2-8
Engine Cranking At The
Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A2-9
Compression Pressure Test . . . . . . . . . . . . 1A2-10
Cylinder Pressure Leakage Test . . . . . . . . . 1A2-12
General Information . . . . . . . . . . . . . . . . . 1A2-14
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A2-14
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A2-14
E20 Engine
M161.940
1998
89.9 x 78.7
¬
9.6:1
¬
¬
¬
135 / 5500
19.3 / 4000
¬
¬
¬
ATDC 13.15° / ABDC 13.57°
BBDC 16.58° / BTDC 17.05°
¬ Application
Engine Model
Displacement (CC)
Cylinder (Bore x Stroke) (mm)
Fuel Injection / Ignition System
Compression Ratio
Number of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type
Max. Output (ps/rpm)
Max. Torque (kg•m/rpm)
Firing Order
Ignition Type
Ignition Timing
Valve Timing Intake Open/Close
ExhaustOpen/Close
Valve Clearance Adjustment
SPECIFICATIONS
ENGINE SPECIFICATIONS
E23 Engine
M161.970
2295
90.9 x 88.4
MSE 3.53S
10.4:1
4
DOHC
Chain-Driven
149 / 5500
22.4 / 4000
1-3-4-2
Distributorless
BTDC 6° ± 2°
ATDC 19.25° / ABDC 28.76°
BBDC 20.62° / BTDC 15.08°
Automatic Control
1A2-10 GENERAL ENGINE INFORMATION
COMPRESSION PRESSURE TEST
1 Compression Pressure Tester
2 Diagram Sheet3 Adaptor
4 Sealing Cone
Tools Required
001 589 76 21 00 Compression Pressure Tester
119 589 01 09 00 Spark Plug Wrench
Standard Service Data
Compression Ratio
Normal Engine Temperature
Normal Compression Pressure
Permissible Pressure Difference Between Individual
Cylinders10.4, 9.6
80°C
Min. 11 bar, Max. 15 bar
Min. 10.5 bar, Max. 14 bar
Max. 1.5 bar E23 Engine(e = 10.4)
E20 Engine(e = 9.6)
Application
Engine Type
Displacement (CC)
Cylinder (Bore x Stroke) (mm)
Fuel Injection / Ignition System
Compression Ratio
Number of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type
Max. Output (ps/rpm)
Max. Torque (kg•m/rpm)
Firing Order
Injection Timing
Valve Timing Intake Open/Close
(at 2mm lift) ExhaustOpen/Close
Valve Clearance Adjustment
SECTION 1
ENGINE
SECTION 1A3(OM600 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A3-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A3-1
Sectional View . . . . . . . . . . . . . . . . . . . . . . 1A3-3
OM662LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-3
OM661LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-5
Performance Curve . . . . . . . . . . . . . . . . . . 1A3-7
OM662LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-7
OM661LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-8
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A3-9
SPECIFICATIONS
ENGINE SPECIFICATIONS
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A3-9
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 1A3-10
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . 1A3-10
Compression Pressure Test . . . . . . . . . . . . 1A3-11
Cylinder Pressure Leakage Test . . . . . . . . . 1A3-13
General Information . . . . . . . . . . . . . . . . . 1A3-15
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A3-15
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A3-15
OM662LA
Four-Stroke Diesel
2874
89 x 92.4
PES 5 M55 C320 RS 168
22:1
5
SOHC
Chain-Drive
120 / 4000
25.5 / 4000
1-2-4-5-3
BTDC 18°± 10°
ATDC 11.33° / ABDC 17°
BBDC 28° / BTDC 15.25°
Automatic ControlOM661LA
Four-Stroke Diesel
2299
89 x 92.4
PES 5 M55 C320 RS 167
22:1
4
SOHC
Chain-Drive
101 / 4000
21.5 / 2400
1-3-4-2
BTDC 18°± 10°
ATDC 11.33° / ABDC 17°
BBDC 28° / BTDC 15.25°
Automatic Control
1F1-48 M162 ENGINE CONTROLS
A . Valves Closed
B. Valves Opened
The pressure difference between the fuel pressure and the
intake manifold is about 3.8 bars during the full load.
The spring chamber(9) is connected to the intake manifold
with the vacuum hose at the intake pipe connection(7). The
negative pressure generated in the intake manifold activates
the diaphragm, and thus the fuel pressure gets reduced to the
rate of the operating extent of the diaphragm by the intake
manifold's negative pressure.
Consequently, the fuel pressure in the fuel distributor changes
by the intake manifold's negative pressure, and the injector's
fuel pressure gets reduced independently to the throttle valve's
position. Thus, the fuel injection volume can only be determined
according to the injector's injecting duration.
2. Fuel return line
3. Valve
5. Diaphragm
6. Compression Spring
8. Fuel Chamber
9. Spring Chamber
1. Fuel Pressure Regulator
2. Intake Manifold
3. Fuel Return(to fuel tank)
4. Fuel Supply(form fuel pump)
5. Fuel Pressure(approx. 3.8 bars)
6. Intake Manifold Negative Pressure(0 bar)
Function of the Fuel Pressure Regulator
The fuel pressure regulator maintains the fuel pressure in the
fuel line with the pressure of 3.2 bars to 3.8 bars according to
the intake manifold pressure. This operating pressure cannot
be changed, and the fuel injection volume will be only
determined by the injection time. Over supplied fuel returns to
the fuel tank through the return line.
There is no negative pressure applied to the spring chamber(9)
during the full load, and it is separated from the fuel chamber(8)
by the diaphragm(5).
When the fuel pressure goes up, the diaphragm forces the
compression spring(6) in the direction of compression . At this
moment, the valve(3) sticks to the diaphragm by the fuel
pressure, and the fuel return line(2) opens. The fuel over
supplied returns to the fuel tank through the return line.
M161 ENGINE CONTROLS 1F2-47
A . Valves Closed
B. Valves Opened
The pressure difference between the fuel pressure and the
intake manifold is about 3.8 bars during the full load.
The spring chamber(9) is connected to the intake manifold
with the vacuum hose at the intake pipe connection(7). The
negative pressure generated in the intake manifold activates
the diaphragm, and thus the fuel pressure gets reduced to the
rate of the operating extent of the diaphragm by the intake
manifold's negative pressure.
Consequently, the fuel pressure in the fuel distributor changes
by the intake manifold's negative pressure, and the injector's
fuel pressure gets reduced independently to the throttle valve's
position. Thus, the fuel injection volume can only be determined
according to the injector's injecting duration.
2. Fuel return line
3. Valve
5. Diaphragm
6. Compression Spring
8. Fuel chamber
9. Spring Chamber
1. Fuel pressure Regulator
2. Intake Manifold
3. Fuel return(to fuel tank)
4. Fuel supply(form fuel pump)
5. Fuel pressure(approx. 3.8 bars)
6. Intake Manifold Negative Pressure(0 bar)
Function of the Fuel Pressure Regulator
The fuel pressure regulator maintains the fuel pressure in the
fuel line with the pressure of 3.2 bars to 3.8 bars according to
the intake manifold pressure. This operating pressure cannot
be changed, and the fuel injection volume will be only
determined by the injection time. Over supplied fuel returns to
the fuel tank through the return line.
There is no negative pressure applied to the spring chamber(9)
during the full load, and it is separated from the fuel chamber(8)
by the diaphragm(5).
When the fuel pressure goes up, the diaphragm forces the
compression spring(6) in the direction of compression . At this
moment, the valve(3) sticks to the diaphragm by the fuel
pressure, and the fuel return line(2) opens. The fuel over
supplied returns to the fuel tank through the return line.