1998 SSANGYONG MUSSO maintenance

SECTION 1E3
OM600 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E3-1
General Specifications . . . . . . . . . . . . . . . . . 1E3-1
Maintenance and Repair . . . . . . . . . . . . . . 1E3-2
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E3-2
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Application
Alternator
Starter
Glow PlugDescription
12V - 75A
12V - 2.2kW
11.5V
SPECIFICATIONS
GENERAL SPECIFICATIONS
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-2
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-6
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-8

1E3-2 OM600 ENGINE ELECTRICAL
Preheating System
General information
The preheating system consists of control, coolant temperature
sensor and glow plugs.
lControl relay - preheating time.
lCoolant temperature sensor.
lGlow plug.
GLOW PLUG
1 Wiring Harness
2 Nut .............................................................. 4 Nm3 Wire Terminal
4 Glow Plug
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE

SECTION 1F1
M162 ENGINE CONTROLS
TABLE OF CONTENTS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1F1-2
Fastener Tightening Specifications . . . . . . . . 1F1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1F1-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1F1-3
Schematic and Routing Diagrams . . . . . . . 1F1-4
E32 ECU (HFM) . . . . . . . . . . . . . . . . . . . . . . 1F1-4
E32 ECU (MSE) . . . . . . . . . . . . . . . . . . . . . . 1F1-5
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-6
Self Diagnosis Socket Pin Numbers and
Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 1F1-6
Self Diagnosis Failure Code . . . . . . . . . . . . . 1F1-7
Test Box Connection . . . . . . . . . . . . . . . . . . 1F1-10
Fuel Injection System Test (MSE3.62) . . . . . 1F1-11
Ignition System Test . . . . . . . . . . . . . . . . . . 1F1-21
Idling Control and Electronic Pedal
System Test . . . . . . . . . . . . . . . . . . . . . . . 1F1-26
Air Conditioner Control System Test . . . . . . 1F1-28
Fuel Pressure and Internal Leakage Test . . 1F1-29
Fuel Pump Test . . . . . . . . . . . . . . . . . . . . . . 1F1-31Injector Test . . . . . . . . . . . . . . . . . . . . . . . . 1F1-33
Maintenance and Repair . . . . . . . . . . . . . 1F1-35
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1F1-35
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-35
Fuel Pressure Regulator . . . . . . . . . . . . . . 1F1-46
Fuel Distributor . . . . . . . . . . . . . . . . . . . . . . 1F1-50
Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-54
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-57
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-58
Purge Switchover Valve . . . . . . . . . . . . . . . 1F1-62
Vacuum System . . . . . . . . . . . . . . . . . . . . . 1F1-64
Crankshaft Position Sensor . . . . . . . . . . . . 1F1-65
Camshaft Position Sensor . . . . . . . . . . . . . 1F1-67
Hot Film Air Mass (HFM) Sensor . . . . . . . . . 1F1-69
Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . 1F1-72
Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . 1F1-74
Coolant Temperature Sensor . . . . . . . . . . . 1F1-75
Accelerator Pedal Module . . . . . . . . . . . . . . 1F1-78

M162 ENGINE CONTROLS 1F1-35
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ECU
Appearance
1 Cover
2 Plate
3 Connector
4 Flat Pin
Vehicle Side : No. 1 - 12
Engine Side : No. 61 - 725 Pin
Vehicle Side : No. 13 - 60
Engine Side : No. 73 - 120
A Vehicle Side Connector : Black
B Engine Side Connector : Gray

M162 ENGINE CONTROLS 1F1-55
Removal & Installation Procedure
1. Remove the O-ring.
Check for damage and replace it if necessary.
2. Remove the injector bracket from the injector.
Installation Notice
Exactly seat the anti-twist lock into the square groove in
injector.
3. Separate the injector from the fuel distributor.
Inspection & Maintenance
Inspection of the Injector operation and spray pattern
1. Connect the contact box to the ECU.
2. Connect the shop made test plug to the injector and place
it into the tank.
3. Position the ignition switch to ON.
4. Connect the pin 63(+) and 69(-) of the contact box with a
test cable.
5. Check the injector spray pattern.
Notice
Replace the injector if the injector spray pattern is abnormal
or the fuel doesn't inject.
Injector Resistance Inspection
1. Remove the injector connector.
2. Measure the injector coil resistance using a resistance
tester.
Notice
Replace the injector if the measured values is out of the
specified values. Check the connector and wire connection
between the ECU and the injector if the measured values
are normal.
Specified Value
14 - 17 W

SECTION 1F2
M161 ENGINE CONTROLS
TABLE OF CONTENTS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1F2-2
Fastener Tightening Specifications . . . . . . . . 1F2-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1F2-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1F2-3
Schematic and Routing Diagrams . . . . . . . 1F2-4
E23 ECU (MSE) . . . . . . . . . . . . . . . . . . . . . . 1F2-4
E23 ECU (HFM) . . . . . . . . . . . . . . . . . . . . . . 1F2-5
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1F2-6
Self Diagnosis Socket Pin Numbers and
Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 1F2-6
Self Diagnosis Failure Code (for E23 ENG) . 1F2-7
Test Box Connection . . . . . . . . . . . . . . . . . . 1F2-10
Fuel Injection System Test . . . . . . . . . . . . . 1F2-11
Ignition System Test . . . . . . . . . . . . . . . . . . 1F2-20
Idling Control and Electronic Pedal
System Test . . . . . . . . . . . . . . . . . . . . . . . 1F2-25
Air Conditioner Control System Test . . . . . . 1F2-27
Fuel Pressure and Internal Leakage Test . . 1F2-28
Fuel Pump Test . . . . . . . . . . . . . . . . . . . . . . 1F2-30Injector Test . . . . . . . . . . . . . . . . . . . . . . . . 1F2-32
Maintenance and Repair . . . . . . . . . . . . . 1F2-34
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1F2-34
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1F2-34
Fuel Pressure Regulator . . . . . . . . . . . . . . 1F2-45
Fuel Distributor . . . . . . . . . . . . . . . . . . . . . . 1F2-49
Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1F2-54
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 1F2-57
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1F2-58
Purge Switchover Valve . . . . . . . . . . . . . . . 1F2-62
Vacuum System . . . . . . . . . . . . . . . . . . . . . 1F2-64
Crankshaft Position Sensor . . . . . . . . . . . . 1F2-66
Camshaft Position Sensor . . . . . . . . . . . . . 1F2-68
Hot Film Air Mass (HFM) Sensor . . . . . . . . . 1F2-70
Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . 1F2-73
Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . 1F2-75
Coolant Temperature Sensor . . . . . . . . . . . 1F2-76
Accelerator Pedal Module . . . . . . . . . . . . . . 1F2-79

1F2-34 M161 ENGINE CONTROLS
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ECU
Appearance
1 Cover
2 Plate
3 Connector
4 Flat pin
Vehicle side : number 1 - 12
Engine side : number 61 - 725 Pin
Vehicle side : number 13 - 60
Engine side : number 73 - 120
A Vehicle Connector : Black
B Engine Connector : Gray

M161 ENGINE CONTROLS 1F2-55
Removal & Installation Procedure
1. Remove the O-ring.
Check for damage and replace it if necessary.
2. Remove the injector bracket from the injector.
Installation Notice
Exactly seat the anti-twist lock into the square groove in
injector.
3. Separate the injector from the fuel distributor.
Inspection & Maintenance
Inspection of the Injector operation and spray pattern
1. Connect the contact box to the ECU.
2. Connect the shop made test plug to the injector and place
it into the tank.
3. Position the ignition switch to ON.
4. Connect the pin 63(+) and 69(-) of the contact box with a
test cable.
5. Check the injector spray pattern.
Notice
Replace the injector if the injector spray pattern is abnormal
or the fuel doesn't inject.
Injector Resistance Inspection
1. Remove the injector connector.
2. Measure the injector coil resistance using a resistance
tester.
Notice
Replace the injector if the measured values is out of the
specified values. Check the connector and wire connection
between the ECU and the injector if the measured values
are normal.
Specified Value
14 - 17 W