Page 12 of 29
Removal
1. Set knob of manual-lock free-running hub to the ``FREE'' posi-
tion.
2. Loosen bolts and remove free-running hub assembly.
3. Remove snap ring and take off drive clutch.
4. Take out bushing and spacer from wheel hub.
SFA427AA
SFA428A
SFA187
SFA188
SFA189
FRONT AXLE Ð Manual-lock Free-running Hub
FA-11
Page 13 of 29
Installation
Install free-running hub in the reverse order of removal.
Apply multi-purpose grease to bushing and drive clutch
before installing on wheel hub and axle shaft, respectively.
+Install drive clutch.
+Place snap ring in drive shaft groove.
Axial end play:
0.4 mm (0.016 in) or less
Snap ring size:
Refer to SDS.
+When installing manual-lock free-running hub, make sure the
position ``FREE''.
Apply multi-purpose grease to drive shaft end.
+Check operation of manual-lock free-running hub after install-
ing it.
Inspection
+Check that hub moves smoothly and freely.
+Check that clutch moves smoothly in the body.
SFA860B
SFA200
SFA428A
FRONT AXLE Ð Manual-lock Free-running Hub
FA-12
Page 14 of 29

Removal
1. Set the auto-lock free-running hub at the condition ``LOCK''.
2. Remove auto-lock free-running hub assembly.
3. Remove snap ring.
4. Remove spindle washer and thrust washer.
5. After installing auto-lock free-running hub, check operation of it.
When installing it, apply recommended grease to drive shaft
end.
Installation
1. When installing hub's mating parts (such as thrust washer and
spindle washer) on drive shaft, select suitable snap ring so that
end play between drive shaft and its mating parts is within
speci®cations.
Axial end play:
0.4 mm (0.016 in) or less
Snap ring size:
Refer to SDS.
2. Install auto-lock free-running hub assembly to wheel hub.
+When installing auto-lock free-running hub assembly, be sure
to align outer brake pawl with notch in spindle.
+After inserting auto-lock free-running hub assembly into bore in
wheel hub, make sure there is no clearance between hub
assembly and wheel hub. If clearance exists, the cause may be
one of the following:
(1) Hub assembly is set in ``LOCK'' position.
(2) Outer brake pawl is not aligned with notch in spindle.
SFA861B
SFA862B
SFA863B
SFA433AA
SFA864B
FRONT AXLE Ð Auto-lock Free-running Hub
FA-13
Page 15 of 29

Removal and Installation
CAUTION:
Before removing the front axle assembly, disconnect the ABS
wheel sensor from the assembly. Then move it away from the
front axle assembly area. Failure to do so may result in dam-
age to the sensor wires and the sensor becoming inoperative.
1. Remove free-running hub assembly.
Refer to FRONT AXLE Ð Auto-lock or Manual-lock Free-run-
ning Hub.
2. Remove brake caliper assembly.
Brake hose need not be disconnected from brake caliper.
In this case, suspend caliper assembly with wire so as not to
stretch brake hose.
Be careful not to depress brake pedal, or piston will pop out.
Make sure brake hose is not twisted.
3. Remove ABS sensor.
4. Remove lock washer.
5. Remove wheel bearing lock nut with Tool.
6. Remove wheel hub and wheel bearing.
Be careful not to drop outer bearing.
7. After installing wheel hub and wheel bearing, adjust wheel
bearing preload.
Refer to ``Front Wheel Bearing'', ``ON-VEHICLE SERVICE'',
FA-5.
SFA865B
SFA470AA
SFA748BA
SFA866B
FRONT AXLE Ð Wheel Hub and Rotor Disc
FA-14
Page 16 of 29
8. Separate brake disc to hub.
Inspection
Thoroughly clean wheel bearings and wheel hub.
WHEEL BEARING
+Make sure wheel bearing rolls freely and is free from noise,
crack, pitting or wear.
WHEEL HUB
+Check wheel hub for crack by using a magnetic exploration or
dyeing test.
Assembly
1. Install bearing outer race with Tool until it seats in hub.
2. Install the sensor rotor using suitable drift and press. (Models
with ABS)
Always replace sensor rotor with new one.
Pay attention to the direction of front sensor rotor as shown in
®gure.
3. Pack multi-purpose grease to hub and hub cap.
SFA193
SFA435A
SFA197
SBR400DA
SFA469A
FRONT AXLE Ð Wheel Hub and Rotor Disc
Removal and Installation (Cont'd)
FA-15
Page 17 of 29
4. Apply multi-purpose grease to each bearing cone.
5. Pack grease seal lip with multi-purpose grease, then install it
into wheel hub with suitable drift.
6. Install hub to brake rotor.
:50-68Nzm (5.1 - 6.9 kg-m, 37 - 50 ft-lb)
FA781
SFA126
SFA199
FRONT AXLE Ð Wheel Hub and Rotor Disc
Assembly (Cont'd)
FA-16
Page 22 of 29
7. Install bearing cap with inner bearing and adjusting shim.
Before installing seal guard, scraper, grease seal and support-
ing ring (as a unit), apply approx. 50 g (1.76 oz) of wheel bear-
ing grease to perimeters shown in ®gure at left.
Slits located in scraper and supporting ring should point
straight downward when installed.
8. When installing grease seal guard, adjust so painted surface is
visible.
Install knuckle ¯ange stopper bolt and nut on stopper side of
axle case.
After installing tie rod, adjust it to speci®ed steering angle
using turning radius gauge, then tighten with lock nut.
Knuckle Flange Grease Seal
To replace only knuckle ¯ange grease seal, proceed as follows.
REMOVAL
1. Turn steering wheel to both the extreme right and left, and
remove grease seal guard and scraper from knuckle ¯ange.
2. Extract grease seal and remove it by cutting it from axle case.
SFA883B
SFA876B
SFA884B
SFA885B
FRONT AXLE Ð Knuckle Flange
Installation (Cont'd)
FA-21
Page 23 of 29
INSTALLATION
1. Cut off a part of new grease seal and ®ll lip portion with grease.
Then insert grease seal into axle case.
Cut grease seal so that cut surface is straight.
2. Apply adhesive to cut surface of grease seal.
Install grease seal so that its cut surface is above knuckle
¯ange.
Be sure not to allow adhesive to protrude beyond cut surface
of grease seal.
3. Install scraper and grease seal guard on knuckle ¯ange.
After replacing grease seal, adjust steering wheel to speci®ed
turning angle with a turning radius gauge. Then tighten lock
nut.
4. When installing grease seal guard, adjust so painted surface is
visible.
SFA886B
SFA887B
SFA876B
FRONT AXLE Ð Knuckle Flange
Knuckle Flange Grease Seal (Cont'd)
FA-22