Page 53 of 192

CONSULT Reference Value in Data Monitor
Mode
Remarks:
+Speci®cation data are reference values.
+Speci®cation data are output/input values which are detected or supplied by the ECM at the connector.
* Speci®cation data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPSzRPM (TDC)
+Tachometer: Connect
+Run engine and compare tachometer indication with the CONSULT value.Almost the same speed as the CON-
SULT value. CKPSzRPM (REF)
CMPSzRPM-PUMP
COOLAN TEMP/S+Engine: After warming up More than 70ÉC (158ÉF)
VHCL SPEED SE+Turn drive wheels and compare speedometer indication with the CONSULT
valueAlmost the same speed as
the CONSULT value
FUEL TEMP SEN+Engine: After warming up More than 40ÉC (104 ÉF)
ACCEL POS SEN+Ignition switch: ON
(Engine stopped)Accelerator pedal: released 0.40 - 0.60V
Accelerator pedal: depressed Approx. 4.0V
FULL ACCEL SW+Ignition switch: ON
(Engine stopped)Accelerator pedal: depressed ON
Except above OFF
ACCEL SW (FC)+Ignition switch: ON
(Engine stopped)Accelerator pedal: released CLOSE
Accelerator pedal: slightly open OPEN
OFF ACCEL SW+Ignition switch: ON
(Engine stopped)Accelerator pedal: released ON
Accelerator pedal: slightly open OFF
C/SLEEV POS/S+Engine: After warming up 1.0 - 3.5V
BATTERY VOLT+Ignition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW+Ignition switch: ONShift lever: Neutral/Park ON
Except above OFF
START SIGNAL+Ignition switch: ON®START®ON OFF®ON®OFF
AIR COND SIG+Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
IGN SW+Ignition switch: ON®OFF ON®OFF
WARM UP SW+Ignition switch: ONHeat up switch: ON ON
Heat up switch: OFF OFF
MAS AIR/FL SE+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ``N''
+No-loadIdle 1.6 - 2.0V
ACT INJ TIMG+Engine: After warming up
+Air conditioner switch: ``OFF''
+Shift lever: ``N''
+No-loadIdle þ9.5 to þ12.0É
2,000 rpm þ10.0 to þ15.5É
INJ TIMG C/V+Engine: After warming up, idle the engine. Approx. 50%
DECELER F/CUT+Engine: After warming upIdle OFF
When accelerator pedal is released
quickly with engine speed at 3,000 rpm
or more.ON
FUEL CUT S/V+Ignition switch: ON®OFF ON®OFF
GLOW RLY+Refer to EC-151.
TROUBLE DIAGNOSIS Ð General Description
EC-51
Page 58 of 192

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
8 G/ORCharge air cooler fan
relayEngine is running.
Charge air cooler fan is not operating.BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Charge air cooler fan is operating.0-1V
10 P Fuel temperature sensor Engine is running.
Approximately 0 - 4.8V
Output voltage varies with
fuel temperature.
14 L Cooling fan relayEngine is running.
Cooling fan is not operating.BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Cooling fan is operating.0-1V
15 Y/L Air conditioner relayEngine is running.
Air conditioner switch is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ``ON''.
(Compressor is operating.)0-1V
16 L/W Glow lampIgnition switch ``ON''
Glow lamp is ``ON''.0 - 1.5V
Ignition switch ``ON''
Glow lamp is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
18 G Malfunction indicator lampIgnition switch ``ON''
0 - 1.5V
Engine is running.
Idle speedBATTERY VOLTAGE
(11 - 14V)
19 LG/REngine coolant tempera-
ture sensorEngine is running.
Approximately 0 - 4.8V
Output voltage varies with
engine coolant tempera-
ture.
20 R/W Start signalIgnition switch ``ON''
Approximately 0V
Ignition switch ``START''
BATTERY VOLTAGE
(11 - 14V)
21 LG/B Air conditioner switchEngine is running.
Air conditioner switch is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ``ON''.
(Compressor is operating.)Approximately 0V
TROUBLE DIAGNOSIS Ð General Description
ECM Terminals and Reference Value (Cont'd)
EC-56
Page 64 of 192
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
111 LG/B Glow relay Refer to ``Glow Control System'', EC-151.
11 3
11 5R/W Fuel cut solenoid valveIgnition switch ``OFF''
Approximately 0V
Ignition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
11 6
11 7W Power supply for ECM Ignition switch ``ON''
BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð General Description
ECM Terminals and Reference Value (Cont'd)
EC-62
Page 153 of 192

Glow Control System
SYSTEM DESCRIPTION
Crankshaft position sensor (TDC)cEngine speed
ECMcGlow relaycGlow plugs
Engine coolant temperature sensorcEngine coolant temperaturecGlow lamp
When engine coolant temperature is more than 90ÉC (194ÉF), the glow relay turns off, inactivating the quick-
glow control until coolant temperature drops below 70ÉC (158ÉF).
When coolant temperature is lower than 90ÉC (194ÉF):
+Ignition switch ON
After ignition switch has turned to ON, the glow relay turns ON for a certain period of time in relation to
engine coolant temperature, allowing current to ¯ow through glow plug.
+Cranking
The glow relay turns ON, allowing current to ¯ow through glow plug.
+Starting
After engine has started, current continues to ¯ow through glow plug (after-glow mode) for a certain period
in relation to engine coolant temperature.
When engine speed exceeds 2,400 rpm, current ¯ow through glow plug is interrupted.
The glow lamp turns ON for a certain period of time in relation to engine coolant temperature at the time glow
relay is turned ON.
COMPONENT DESCRIPTION
Glow plug
The glow plug is provided with a ceramic heating element to obtain
a high-temperature resistance. It glows in response to a signal sent
from the ECM, allowing current to ¯ow through the glow plug via the
glow relay.
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
16 L/W Glow lampIgnition switch ``ON''
Glow lamp is ``ON''.0 - 1.5V
Ignition switch ``ON''
Glow lamp is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
111 LG/B Glow relay Refer to ``SYSTEM DESCRIPTION''.
SEF857S
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EC-151
Page 154 of 192
TEC441
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-152
Page 155 of 192

DIAGNOSTIC PROCEDURE
INSPECTION START
Check fuel level, fuel supplying system,
starter motor, etc.
OK
cNG
Correct.
Check that all glow plug connecting plate
nuts are installed properly.
OK
cNG
Install properly.
CHECK OVERALL FUNCTION.
Check entire glow control system. (Refer
to ``System Operation Check'' on next
page.)
NG
cOK
CHECK COMPONENT
(Glow plug).
See page EC-155.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Turn ignition switch ``OFF''.
2. Disconnect glow relay.
3. Check voltage between terminals
V1,
V3and ground with CONSULT or
tester.
Voltage: Battery voltage
OK
cNG
Check the following.
+100A fusible link
+Harness for open or
short between glow
relay and battery
If NG, repair harness or
connectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM
terminal
111and terminalV2.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E127,M21
+Harness connectors
M51,F6
+Harness for open or
short between glow
relay and ECM
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK HARNESS CONTINUITY
BETWEEN GLOW RELAY AND GLOW
PLUG.
1. Disconnect glow plug harness connec-
tor.
2. Check harness continuity between glow
relay terminal
V5and glow plug har-
ness connector.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E65,E204
+Harness for open or
short between glow
relay and glow plug
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
jA
SEF698V
SEF699V
SEF777V
SEF778V
SEF779V
.
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-153
Page 156 of 192

jA
CHECK COMPONENTS
(Glow relay, Glow plug).
Refer to ``COMPONENT INSPECTION'',
EC-155.
OK
cNG
Replace malfunctioning
component(s).
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
SYSTEM OPERATION CHECK
Set voltmeter between glow plug and engine body.
1. Quick-glow (Pre-glow) system
a. Turn ignition switch ``ON''.
b. Read voltage.
Voltage:
Battery voltage for about 20* seconds
* Engine coolant temperature is lower than 90ÉC
(194ÉF). [It is lower than 70ÉC (158ÉF) after
warm-up.]
* Repeating ignition switch ``ON'' and ``OFF'' may
change the time.
2. Quick-glow (Cranking) system
a. Disconnect ``S'' terminal for starter motor to prevent engine
from cranking.
b. Read voltage when ignition switch is turned to ``START''.
Voltage:
Battery voltage*
* For about 20 seconds after returning ignition
switch to ``ON''.
SEF700V
SEF780V
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-154
Page 157 of 192

3. After-glow system
a. Connect ``S'' terminal to starter motor.
b. Start engine and read voltage.
Voltage:
Battery voltage for 5* minutes
* Engine coolant temperature is lower than 50ÉC
(122ÉF).
COMPONENT INSPECTION
Glow relay
1. Check relay for coil continuity.
Continuity should exist.
2. Check relay for proper operation.
Coil voltage Continuity Contact point
0V No OFF
12V Yes ON
Glow plug
1. Remove glow plug connecting plate.
2. Check each glow plug for continuity.
Continuity should exist:
Approximately 0.8W[at 25ÉC (77ÉF)]
+If NG, replace glow plug.
3. Install glow plug connecting plate securely.
+Do not bump glow plug heating element. If it is bumped,
replace glow plug with new one. (If glow plug is dropped
from a height of 10 cm (3.94 in), replace with new one.)
+If glow plug installation hole is contaminated with carbon,
remove using a reamer or suitable tool.
+Hand-tighten glow plug by turning it two to three times,
then tighten using a tool to speci®ed torque.
:15-20Nzm (1.5 - 2.0 kg-m, 11 - 14 ft-lb)
SEF781V
SEC564B
SEF701V
SEC565B
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-155