Page 1 of 55
BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS ...............................................................1
Service Notice..............................................................1
Supplemental Restraint System (SRS) ``AIR
BAG''and``SEATBELTPRE-TENSIONER''...............1
GENERAL SERVICING ...................................................2
Clip and Fastener ........................................................2
BODY END ......................................................................4
Body Front End............................................................4
Body Rear End and Opener ........................................6
DOOR ........................................................................\
.......9
Front Door....................................................................9
Rear Door ..................................................................10
INSTRUMENT PANEL ................................................... 11
INTERIOR TRIM ............................................................14
Side and Floor Trim ...................................................14
Door Trim ...................................................................18
Roof Trim ...................................................................20
Back Door Trim ..........................................................24 EXTERIOR
.....................................................................26
SEAT ........................................................................\
......32
Front Seat ..................................................................32
Heated Seat ...............................................................34
Rear Seat...................................................................35
3rd Seat .....................................................................37
SUNROOF ......................................................................39
WINDSHIELD AND WINDOWS ....................................42
Windshield .................................................................43
Rear Side Window .....................................................44
Back Door Window ....................................................45
MIRROR ........................................................................\
.46
Door Mirror.................................................................46
CAB BODY ....................................................................47
Body Mounting ...........................................................48
BODY ALIGNMENT .......................................................49
Engine Compartment .................................................49
Underbody .................................................................51
. For seat belt, refer to MA and RS section.
. For wiring diagrams of body electrical systems, refer to EL section.
BT
Page 21 of 55
Roof Trim
REMOVAL Ð Headlining (WAGON)
V1Remove front, rear and 3rd seats. Refer to ``SEAT'' for details, BT-32.
V2Remove front, rear and 3rd seat belts. Refer to ``SEAT BELTS'' in RS section for details.
V3Remove body side trim. Refer to ``Side and Floor Trim'' for details, BT-14.
V4Remove roof console assembly, then disconnect connectors.
V5Remove inside mirror assembly.
V6Remove sun visors.
V7Remove interior lamp assembly.
V8Remove luggage room lamp assembly.
V9Remove assist grips.
V10Remove clips securing headlining.
V11Remove rear headlining from vehicle through either back door.
V12Remove front headlining from vehicle through either back door.
SBT531
INTERIOR TRIM
BT-20
Page 22 of 55
SBT569
INTERIOR TRIM
Roof Trim (Cont'd)
BT-21
Page 23 of 55
REMOVAL Ð Headlining (HARDTOP)
V1Remove front and rear seats. Refer to ``SEAT'' for details, BT-32.
V2Remove front and rear seat belts. Refer to ``SEAT BELTS'' in RS section for details.
V3Remove body side trim. Refer to ``Side and Floor Trim'' for details, BT-14.
V4Remove roof console assembly, then disconnect connector.
V5Remove inside mirror assembly.
V6Remove sun visors.
V7Remove interior lamp assembly.
V8Remove assist grips.
V9Remove clips securing headlining from vehicle through either back door.
SBT532
INTERIOR TRIM
Roof Trim (Cont'd)
BT-22
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SBT569
INTERIOR TRIM
Roof Trim (Cont'd)
BT-23
Page 28 of 55
V1Hood front seal
V3V4Front windshield molding
+Upper and side molding
+Lower molding
Mounted with screws.
V2Cowl top seal and cowl top grille
V5Sunroof lid weatherstrip
V6Body side welt
SBT535
SBT537
SBT536
SBT538
SBT540
EXTERIOR
BT-27
Page 32 of 55
V18Front grille guard
V19Air outlet grilleV20Roof rack
SBT549
SBT547SBT574
EXTERIOR
BT-31
Page 40 of 55
ADJUSTMENT
Install motor & limit SW assembly and sunroof rail assembly in the following sequence:
1. Arrange equal lengths of link and wire assemblies on both sides of sunroof opening.
2. Connect sunroof connector to sunroof switch and positive (+) power supply.
3. Set lid assembly to fully closed position
by operating OPEN switch and TILT switch.
4. Fit outer side of lid assembly to the surface of roof on body outer panel.
5. Remove motor, and keep OPEN switch pressed until motor pinion gear reaches the end of its rotating
range.
6. Install motor.
7. Check that motor drive gear ®ts properly in wires.
8. Press TILT-UP switch to check lid assembly for normal tilting.
9. Check sunroof lid assembly for normal operations (tilt-up, tilt-down, open, and close).
SBF920F
SUNROOF
BT-39
