1998 MITSUBISHI MONTERO fuel

window steering wheel adjustment maintenance schedule washer fluid sport mode CD changer

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$MITSUBISHI MONTERO 1998 Service Manual Accessory Mount Stay Bolt (Montero) 8 mm Bolt .............................................. 17 (23)\ 10 mm Bolt ............................................. 36 (49)\ Cooling Fan Br$

Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Bracket (Montero) ............................ 30 (41\
)
Engine Hanger (Montero) .................................. 13 (17\
)
Generator Bolt (Diamante) ................................ 15 (21\
)
Generator Bolt (Montero)
8 mm Bolt .............................................. 15 (21)\
10 mm Bolt ............................................. 38 (51)\
Generator Bracket (Diamante)
8 mm Bolt .............................................. 35 (48)\
10 mm Bolt ............................................. 17 (23)\
Generator Pivot Nut (Diamante) ........................... 32 (44\
)
Tensioner Pulley Nut ..................................... 37 (50)\
Tensioner Bracket Stay Bolt (Montero) .................... 18 (24\
)
Intake Manifold & Fuel
Bracket (Montero) ........................................ 18 (24\
)
ECT Sensor ............................................... 22 (30)\
Intake Manifold Nut ...................................... 15 (21)\
Thermostat Case .......................................... 14 (19)\
Water Inlet Fitting Bolt ................................. 14 (19)\
Water Outlet Fitting Bolt ................................ 14 (19)\
Water Passage (Montero) .................................. 14 (19\
)
Heater Pipe Bolt (Diamante) .............................. 13 (18\
)
Intake Plenum & Throttle Body
Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18\
)
EGR Pipe Bolt ............................................ 13 (18)\
EGR Pipe Flair Nut ....................................... 44 (59)\
EGR Valve Bolt ........................................... 16 (22)\
Intake Manifold Plenum (Diamante) ........................ 13 (18\
)
Intake Manifold Plenum Stay Bolt
8 mm Bolt .............................................. 13 (18)\
10 mm Bolt ............................................. 27 (36)\
Water Outlet Fitting Bracket Bolt ........................ 14 (19)\
Bracket (Diamante) ....................................... 18 (24\
)
Motor Mount Brackets
Bracket
8 mm Bolt .............................................. 16 (22)\
10 mm Bolt ............................................. 30 (41)\
12 mm Bolt ............................................. 55 (75)\
Oil Pan & Oil Pump
Drain Plug ............................................... 30 (40)\
Oil Cooler By-Pass Valve (Montero) ....................... 41 (55\
)
Oil Filter Bolt (Montero) ................................ 15 (21\
)
Oil Filter Bracket
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (40)\
Oil Screen
8 mm Bolt ............................................... 14 (19)\
Plug .................................................... 33 (45)\
Piston & Connection Rod
Connecting Rod Cap Nut ................................... 38 (52)\
Rocker Arms & Camshafts
Distributor Adapter Bolt (Diamante) ...................... 17 (23\
)
Rocker Arm Shaft Bolt .................................... 23 (31)\
Spark Plug ................................................. 18 (25)\
Timing Belt
Auto Tensioner Bolt ...................................... 18 (24)\
Camshaft Sprocket Bolt ................................... 65 (88)\
Idler Pulley Bolt ........................................ 32 (44)\
Tensioner Arm Bolt ....................................... 32 (44)\
Tensioner Pulley Bolt .................................... 36 (49)\
Water Pump Bolt (Montero) ................................ 18 (24\
)

Page 15 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Water Pump Bolt (Diamante) 8 mm Bolt .............................................. 18 (24)\ 10 mm Bolt ............................................. 30 (41)\$

Water Pump Bolt (Diamante)
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (41)\
INCH Lbs. (N.m)
Crankshaft & Drive Plate
Bell Housing ............................................ 79.7 (9)\
Oil Seal Case .......................................... 97.3 (11)\
Rear Plate (Montero) ................................... 97.3 (11\
)
Exhaust Manifold
Heat Shield ........................................... 123.9 (14)\
Oil Level Gauge Guide Bolt ............................ 123.9 (14)\
Generator & Drive Belt
Cooling Fan Bolt (Montero) ............................. 97.3 (11\
)
Cooling Fan Nut (Montero) .............................. 97.3 (11\
)
Timing Indicator Bolt (Montero) ........................ 97.3 (11\
)
Intake Manifold & Fuel
ECT Gauge Sender ....................................... 97.4 (11)\
Fuel Pressure Regulator Bolt ............................ 79.6 (9)\
Fuel Pipe Banjo Bolt .................................... 79.6 (9)\
Injector & Fuel Rail Bolt ............................. 106.2 (12)\
Water Outlet Pipe ..................................... 123.9 (14)\
Intake Plenum & Throttle Body
Ignition Coil Bolt (Montero) ............................ 115 (13\
)
Manifold Differential Pressure (MDP) Sensor ............. 44 (4.9\
)
Throttle Body Bolt ...................................... 106 (12)\
Vacuum Hose Assembly (Diamante) ......................... 88 (9.8\
)
Oil Pan & Oil Pump
Baffle Plate (Montero) ................................. 97.3 (11\
)
Baffle Plate (Diamante) ................................ 97.3 (11\
)
6 mm Bolt ............................................... 53.1 (6)\
8 mm Bolt ............................................... 79.6 (9)\
Oil Pump Cover Bolt (Diamante) ......................... 88.5 (10\
)
Oil Pump Cover Bolt (Montero)
6 mm x 10 mm Bolt .................................... 97.3 (11)\
6 mm x 18 mm Bolt ..................................... 53.1 (6)\
Oil Pressure Gauge Sender .............................. 88.5 (10)\
Oil Pan (Upper) ......................................... 53.1 (6\
)
Oil Pan (Lower) ........................................ 97.3 (11\
)
Oil Pump Case ......................................... 123.9 (14)\
Oil Screen (Montero)
6 mm Bolt ............................................. 53.1 (9)\
Rocker Arms & Camshafts
Rocker Cover Bolt ....................................... 31 (3.5)\
Thrust Case Bolt ...................................... 115.1 (13)\
Timing Belt
Camshaft Position (CMP) Sensor (Montero) ................ 79.6 (\
9)
Crankshaft Position (CKP) Sensor ........................ 79.6 (9\
)
( 1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.
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ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS\
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Application Specification
Displacement .................................. 213.4 Cu. In. (3.5L)\
Bore ............................................... 3.6614" (93 mm)\

Page 16 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Stroke ........................................... 3.3779" (85.8 mm)\ Compression Ratio ............................................ 9.0:1 Fuel System ...........................................$

Stroke ........................................... 3.3779" (85.8 mm)\
Compression Ratio ............................................ 9.0:1
Fuel System .................................................... MFI
Horsepower @ RPM ........................................ 200 @ 5000
Torque Ft. Lbs. @ RPM ................................... 228 @ 3500
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ROCKER ARMS & CAMSHAFT
ROCKER ARMS & CAMSHAFT\
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Application In. (mm)\
Camshaft Lobe Height
Montero
Intake
Standard ..................................... 1.4846 (37.710)\
Limit ........................................ 1.4650 (37.210)\
Exhaust
Standard ..................................... 1.4622 (37.140)\
Limit ........................................ 1.4425 (36.640)\
Diamante
Intake
Standard ..................................... 1.4795 (37.580)\
Limit ........................................ 1.4598 (37.080)\
Exhaust
Standard ..................................... 1.4547 (36.950)\
Limit ........................................ 1.4350 (36.450)\
Camshaft Journal Diameter .......................... 1.7689 (44.930)\
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CYLINDER HEAD & VALVES
CYLINDER HEAD & VALVES\
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Application Specification
Head Warpage
Standard ........................................ .0012" (.030 mm)\
Limit ........................................... .0079" (.200 mm)\
Maximum Resurface ................................. .0079" (.200 mm)\
Overall Height ................................ 4.7244" (120.000 mm)\
Valve Margin
Intake
Standard ..................................... .0394" (1.000 mm)\
Limit ......................................... .0197" (.500 mm)\
Exhaust
Standard ..................................... .0472" (1.200 mm)\
Limit ......................................... .0276" (.700 mm)\
Valve Height (Montero)
Intake
Standard .................................. 4.4213" (112.300 mm)\
Limit ..................................... 4.4016" (111.800 mm)\
Exhaust
Standard .................................. 4.4924" (114.110 mm)\
Limit ..................................... 4.4728" (113.610 mm)\
Stem Diameter
Intake ......................................... .2362" (6.000 mm)\
Exhaust ........................................ .2362" (6.000 mm)\
Stem to Guide Clearance
Intake
Standard ........................... .0008-.0020" (.020-.050 mm)\
Limit ......................................... .0039" (.100 mm)\

Page 19 of 1501

MITSUBISHI MONTERO 1998 Service Manual A - INTRODUCTION
1998 Mitsubishi Montero
1998 ENGINE PERFORMANCE
Mitsubishi - Introduction
Diamante, Eclipse, Eclipse Spyder, Galant, Mirage, Montero,
Montero Sp

A - INTRODUCTION
1998 Mitsubishi Montero
1998 ENGINE PERFORMANCE
Mitsubishi - Introduction
Diamante, Eclipse, Eclipse Spyder, Galant, Mirage, Montero,
Montero Sport, 3000GT
1997-98 MODEL COVERAGE
ENGINE/VIN IDENTIFICATION
ENGINE/VIN IDENTIFICATION TABLE\
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BODY ENGINE FUEL IGNITION

MODEL CODE (1) ENGINE (2) ID (3)SYSTEM SYSTEM (5)

\b\
\b\
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\b\b\
\b\
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Diamante 7 3.5L V6 (6G74) SOHC P SFI Hall Effect

(
4) ( 6)

\b\
\b\
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\b\b\
\b\
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Eclipse 4 2.0L 4-Cyl. (420A) Y SFI DIS (
7)

DOHC (
4)

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\b\
\b\b\
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2.0L 4-Cyl. (4G63) F SFI DIS (
7)

DOHC Turbo (
4)

\b\
\b\
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\b\b\
\b\
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Eclipse 5 2.0L 4-Cyl. (4G63) F SFI DIS (
7)

Spyder DOHC Turbo (
4)

\
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\b\
\b\b\
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2.4L 4-Cyl. (4G64) G SFI DIS (
7)

SOHC (
4)

\b\
\b\
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\b\b\
\b\
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Galant 6 2.4L 4-Cyl. (4G64) G SFI Hall Effect

SOHC (
4) ( 6)

\b\
\b\
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\b\b\
\b\
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Mirage 1, 6 1.5L 4-Cyl. (4G15) A SFI Hall Effect

SOHC (
4) ( 6)

\
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\b\
\b\b\
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1.8L 4-Cyl. (4G93) C SFI DIS (
7)

SOHC (
4)

\b\
\b\
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\b\b\
\b\
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Montero 1 3.5L V6 (6G74) SOHC M SFI DIS (
7)

(
4)

\b\
\b\
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\b\b\
\b\
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Montero 1 2.4L 4-Cyl. (4G64) G SFI Hall Effect

Sport SOHC (
4) ( 6)

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\b\
\b\b\
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3.0L V6 (6G72) SOHC P SFI DIS (
7)

(
4)

\b\
\b\
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\b\b\
\b\
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3000GT 4, 5 3.0L V6 (6G72) SOHC H SFI Hall Effect

(
4) ( 6)

\
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\b\
\b\b\
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3.0L V6 (6G72) DOHC J SFI DIS (
7)

(
4)

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\b\
\b\b\
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3.0L V6 (6G72) DOHC K SFI DIS (
7)

Turbo (
4)

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(
1) - Body code is seventh character of Vehicle Identification

Number (VIN). VIN is located on upper left corner of

Page 20 of 1501

MITSUBISHI MONTERO 1998 Service Manual instrument panel.

(
2) - See Figs. 1 and 2.

(
3) - Engine ID is eighth character of VIN.

Page 26 of 1501

$MITSUBISHI MONTERO 1998 Service Manual �\ \ \ \ \ \ \ ABBREVIATION DEFINITION$

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ABBREVIATION DEFINITION

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B/P Backpressure

BAC By-Pass Air Control

BAP Barometric Absolute Pressure Sensor

BARO Barometric

BBDC Before Bottom Dead Center

BCM Body Control Module

BDC Bottom Dead Center

BHP Brake Horsepower

BLK Black

BLU Blue

BMAP Barometric & Manifold Absolute Pressure Sensor

BOO Brake On-Off Switch

BP Barometric Pressure sensor

BPS Barometric Pressure Sensor

BPT Backpressure Transducer

BRN Brown

BTDC Before Top Dead Center

BTU British Thermal Unit

BVSV Bimetallic Vacuum Switching Valve

Baro. Barometric

Batt. Battery

Bbl. Barrel (Example: 4-Bbl.)

Blst. Ballast

Blwr. Blower

Brkr. Breaker

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"C" ABBREVIATION TABLE
"C" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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C Celsius (Degrees)

C(3) I Computer Controlled Coil Ignition

C(4) Computer Controlled Catalytic Converter

CANP Canister Purge solenoid

CARB California Air Resources Board

CAT Catalytic Converter

CB Circuit Breaker

CBD Closed Bowl Distributor

CBVV Carburetor Bowl Vent Valve

cc Cubic Centimeter

CCC Computer Command Control

CCD Computer Controlled Dwell

CCM Central Control Module

CCO Converter Clutch Override

CCOT Cycling Clutch Orifice Tube

CCW Counterclockwise

CDI Capacitor Discharge Ignition

CEC Computerized Engine Control

CFI Central Fuel Injection

CID Cubic Inch Displacement

CID Cylinder Identification sensor

CIS Continuous Injection System

CIS-E Continuous Injection System-Electronic

CKT Circuit

CLR Clear

CNG Compressed Natural Gas

Page 27 of 1501

MITSUBISHI MONTERO 1998 Service Manual CO Carbon Monoxide

CO2 Carbon Dioxide

CONV Convertible

CO Carbon Monoxide

CO2 Carbon Dioxide

CONV Convertible

CP Canister Purge

CPA Connector Position Assurance

CPS Crank Position Sensor

CTS Coolant Temperature Sensor

CV Check Valve or Constant Velocity

CVC Constant Vacuum Control

CW Clockwise

CYL or Cyl. Cylinder

Calif. California

Carb. Carburetor

Chrg. Charging

Circ. Circuit

Cntrl. Control

Comp. Compressor or Compartment

Conn. Connector

Cont. Continued

Conv. Convertible or Converter

Cu. In. Cubic Inch

Cyl. Cylinder

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"D" ABBREVIATION TABLE
"D" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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"D" Drive

DBC Dual Bed Catalyst

DC Direct Current or Discharge

DDD Dual Diaphragm Distributor

DERM Diagnostic Energy Reserve Module

DFI Digital Fuel Injection

DIC Driver Information Center

DIS Direct Ignition System

DIS Distributorless Ignition System

DIST Distribution

DISTR Distributor

DK BLU Dark Blue

DK GRN Dark Green

DME Digital Motor Electronics (Motronic System)

DOHC Double Overhead Cam

DOT Department of Transportation

DP Dashpot

DRB-II Diagnostic Readout Box

DVOM Digital Volt/Ohm Meter (see VOM)

Def. Defogger or Defroster

Def. Defrost

Defog. Defogger

Diag. Diagnostic

Dist. Distributor or Distribution

Dr. Door

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"E" ABBREVIATION TABLE
"E" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

Page 28 of 1501

$MITSUBISHI MONTERO 1998 Service Manual \ \b\ \ \ \ \ \ EAC Electric Assist Choke$

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EAC Electric Assist Choke

EACV Electric Air Control Valve

EBCM Electronic Brake Control Module

ECA Electronic Control Assembly

ECAT Electronically Controlled Automatic Transaxle

ECM Electronic Control Module

ECT Engine Coolant Temperature Sensor

ECU Electronic Control Unit or Engine Control Unit

EDF Electric Drive Fan relay assembly

EDIS Electronic Distributorless Ignition System

EEC Electronic Engine Control

EECS Evaporative Emission Control System

EEPROM Electronically Erasable PROM

EFE Early Fuel Evaporation

EFI Electronic Fuel Injection

EGO Exhaust Gas Oxygen sensor (see HEGO)

EGR Exhaust Gas Recirculation system

EGRC EGR Control solenoid or system

EGRV EGR Vent solenoid or system

EMR Emission Maintenance Reminder Module

ESA Electronic Spark Advance

ESC Electronic Spark Control

EST Electronic Spark Timing

ETR Emergency Tensioning Retractor

EVAP Fuel Evaporative System

EVIC Electronic Vehicle Information Center

EVO Electronic Variable Orifice

EVP EGR Valve Position Sensor

EVR EGR Valve Regulator

EVRV Electronic Vacuum Regulator Valve

Elect. Electronic

Eng. Engine

Evap. Evaporative

Exc. Except

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"F" ABBREVIATION TABLE
"F" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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F Fahrenheit (Degrees)

F/B Fuse Block

FBC Feedback Carburetor

FI Fuel Injector or Fuel Injection

FICD Fast Idle Control Device

FIPL Fuel Injector Pump Lever

FP Fuel Pump

FPM Fuel Pump Monitor

FPR-VSV Fuel Pressure Regulator Vacuum Switching Valve

FWD Front Wheel Drive

Fed. Federal

Ft. Lbs. Foot Pounds

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"G" ABBREVIATION TABLE
"G" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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