Page 173 of 396
MANUAL TRANSMISSION OVERHAUL – Clutch Housing22B-43
COUTER RACE INSTALLATION
DOUTER RACE INSTALLATION
EOIL SEAL INSTALLATION
Apply transmission oil to the oil seal lip area.
Transmission oil: DIA QUEEN MULTI-GEAR OIL 75W/85W
MB990935
MB990938
MB991445MB990938
MB990928
MB990938
Page 174 of 396
MANUAL TRANSMISSION OVERHAUL – Transmission Case22B-44
TRANSMISSION CASE
DISASSEMBLY AND REASSEMBLY
4 3*2*1
Disassembly steps
C1. Oil seal
B2. Needle bearing*
A3. Bushing*
4. Transmission case
NOTE:
*: Never remove the bearing and bushing from the transmission case.
Only the case when installing new bearing and bushing into a new transmission case, refer to A
and B.
Page 175 of 396
MANUAL TRANSMISSION OVERHAUL – Transmission Case22B-45
REASSEMBLY SERVICE POINTS
ABUSHING INSTALLATION
Press fit the bushing to the illustrated position, while making
sure that the split ends of the bushing do not coincide with
the air purge groove.
BNEEDLE BEARING INSTALLATION
Press fit the needle bearing until it is flush with the case,
while making sure that the model number stamped side is
oriented in the direction shown.
COIL SEAL INSTALLATION
Apply transmission oil to the oil seal lip area.
Transmission oil: DIA QUEEN MULTI-GEAR OIL 75W/85WAir purge groove
Bushing
Bushing
3 mm
Needle bearing Model No.
stamped surface
MD998800
Page 176 of 396
MANUAL TRANSMISSION OVERHAUL – Center Differential22B-46
CENTER DIFFERENTIAL
DISASSEMBLY AND REASSEMBLY
5
43
21
6
1516177
8
910
11
12 13 14 121112
9
12
Apply gear oil to all
moving parts before
installation.
132 {13.5}
Unit: Nm {kgfm}
Disassembly steps
D1. Center differential drive gear
C2. Center differential flange
AB3. Taper roller bearing
C4. Snap ring
C5. Front output shaft
C6. Spacer
C7. Side gear
C8. Lock pin
C9. Pinion shaftC10. Pinion shaft holder
C11. Pinion
C12. Washer
C13. Side gear
C14. Spacer
BA15. Taper roller bearing
16. Speedometer drive gear
17. Differential case
DISASSEMBLY SERVICE POINTS
ATAPER ROLLER BEARING REMOVAL
Use the special tool to remove the taper roller bearing.MD998917
Page 179 of 396
MANUAL TRANSMISSION OVERHAUL – Transfer22B-49
TRANSFER
DISASSEMBLY AND REASSEMBLY
10 2
114
8
7
9
5
3
1
6
Apply gear oil to all
moving parts before
installation.
23 {2.4}
Unit: Nm {kgfm}
Disassembly steps
F1. Air breather
2. Dust seal guard
E3. Oil seal
D4. Oil seal
A5. O-ring
A6. O-ring
C7. Oil seal
B8. Oil seal
A9. O-ring
10. Transfer cover
11. Transfer
Page 180 of 396
MANUAL TRANSMISSION OVERHAUL – Transfer22B-50
REASSEMBLY SERVICE POINTS
AO-RING INSTALLATION
Apply transmission oil to the O-ring.
Transmission oil: DIA QUEEN MULTI-GEAR OIL 75W/85W
BOIL SEAL INSTALLATION
(1) Apply transmission oil to the oil seal lip area.
Transmission oil:
DIA QUEEN MULTI-GEAR OIL 75W/85W
(2) By using the special tool, install the oil seal.
COIL SEAL INSTALLATION
(1) Apply transmission oil to the oil seal lip area.
Transmission oil:
DIA QUEEN MULTI-GEAR OIL 75W/85W
(2) By using the special tool, install the oil seal.
DOIL SEAL INSTALLATION
(1) Apply transmission oil to the oil seal lip area.
Transmission oil:
DIA QUEEN MULTI-GEAR OIL 75W/85W
(2) By using the special tool, install the oil seal.
EOIL SEAL INSTALLATION
(1) Apply transmission oil to the oil seal lip area.
Transmission oil:
DIA QUEEN MULTI-GEAR OIL 75W/85W
(2) By using the special tool, install the oil seal.
MD998800
MB990938
MB990933
MB990891
MB990887
MD998304
Page 256 of 396
REAR SUSPENSION – Rear Suspension Assembly34-5
REMOVAL SERVICE POINTS
ABRAKE CALIPER ASSEMBLY REMOVAL
Remove the brake caliper assembly and secure it with a
wire.
BPROPELLER SHAFT DISCONNECTION
(1) Make an alignment mark on the differential carrier
companion flange and propeller shaft flange yoke.
(2) Remove the mounting bolts and nuts of the differential
carrier and propeller shaft.
CCROSSMEMBER MOUNTING BOLT REMOVAL
Support the differential case with a garage jack or transmission
jack and then remove the crossmember mounting bolt.
INSTALLATION SERVICE POINTS
ACROSSMEMBER MOUNTING BOLT
INSTALLATION
Tighten the mounting bolts in the numerical order shown.
NOTE
To ensure both good installation accuracy and ease of
installation, the crossmember mounting holes have different
diameters between front and rear. This is the reason for
specifying the tightening sequence of the mounting bolts.
BPROPELLER SHAFT CONNECTION
Align the alignment mark on the differential carrier with that
of the propeller shaft at installation.
Caution
Oil or grease on the threads of the mounting bolt or nut
can allow the bolt or nut to come loose. Be sure to
degrease the threads before installation.
Bolt size (thread dia. × length mm)
1 to 3: Flange bolt (with washer) 12 × 70
4: Flange bolt (with washer) 12 × 152
5: Bolt (with spring washer + washer) 12 × 105 Front of vehicle
13
3
44
2
55
