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not pass the I/M test with the
ªcheck engine/service engine soonº
light on.
If the vehicle's powertrain system
or its battery has just been
serviced, the OBD-II system is
reset to a ªnot ready for I/M testº
condition. To ready the OBD-II
system for I/M testing, a minimum
of 30 minutes of city and highway
driving is necessary as described
below:
²First, at least 10 minutes of
driving on an expressway or
highway.
²Next, at least 20 minutes driving
in stop and go, city type traffic
with at least four idle periods.
Allow the vehicle to sit for at least
eight hours without starting the
engine. Then, start the engine and
complete the above driving cycle.
The engine must warm up to its
normal operating temperature.
Once started, do not turn off the
engine until the above driving
cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the
following lamps frequently:
²headlamps
²foglamps
²high-mount brakelamp
²brakelamps
²turn signals
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Use only carnauba or
synthetic-based waxes. Remove
any bugs and tar before waxing
vehicle. Use cleaning fluid or
alcohol with a clean cloth to
remove. Use tar remover to
remove any tar spots.
Repairing paint chips
Minor scratches or paint damage
from road debris may be repaired
with touch-up, paint repair foil or
aerosol paint spray from the Ford
accessory line. Observe the
application instructions on the
products.
Remove particles such as bird
droppings, tree sap, insect
remains, tar spots, road salt and
industrial fallout immediately.
Cleaning the engine
Engines are more efficient when
they are clean because grease and
dirt buildup keep the engine
warmer than normal. When
washing:
²Take care when using a power
washer to clean the engine. The
high pressure fluid could
penetrate the sealed parts and
cause damage.
²Do not spray with cold water to
avoid cracking the engine block
or other engine components.
²Cover the highlighted areas to
prevent water damage when
cleaning the engine.
Maintenance and care
197
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²4.0L EFI
²Never wash or rinse the engine
while it is running; water in the
running engine may cause
internal damage.
Cleaning the wheels
Wash with the same detergent as
the body of your vehicle. Do not
use acid-based wheel cleaners,
steel wool, fuel or strong
detergents. Never use abrasives
that will damage the finish of
special wheel surfaces. Use a tar
remover to remove grease and tar.
Cleaning plastic exterior parts
Use vinyl cleaner for routine
cleaning. Clean with a tar remover
if necessary. Do not clean plastic
parts with thinners, solvents or
petroleum-based cleaners.
Maintenance and care
199
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MOTORCRAFT PART NUMBERS
Component 4.0L SOHC engine 5.0L engine
Air filter FA-1658 FA-1658
Fuel filter FG-872 FG-872
Battery (standard) BXT-65-650 BXT-65-650
Battery (optional) - BXT-65-850
Oil filter FL-1A FL-820S
PCV valve EV-225 EV-152
Spark plugs* AGRF-22P AWSF-32EE
* Refer to Vehicle Emissions Control Information (VECI) decal for
spark plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Engine oil
(including filter
change)Motorcraft 5W30
Super Premium
Motor OilAll
4.7L
(5.0 quarts)
Brake fluid Ford High
Performance
DOT 3 Brake
FluidAll
Fill to the MAX
line on reservoir
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Capacities and specifications
204
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Fluid Ford Part
NameApplication
Capacity
Transmission
fluidMotorcraft
MERCONtV
AT F4R70W
Automatic with
5.0L engine
(AWD)13.1L
(13.9 quarts)
5R55E
Automatic with
4.0L SOHC
engine (4x2)9.25L
(9.75 quarts)
5R55E
Automatic with
4.0L SOHC
engine (4x4)9.55L
(10.0 quarts)
Transfer case Motorcraft
MERCONtAT FAWD 1.25L
(1.3 quarts)
4WD 1.4L
(1.5 quarts)
Engine coolant Ford Premium
Cooling System
Fluid4.0L engine 7.4L
(7.8 quarts)
5.0L engine 12.1L
(12.8 quarts)
Front axle fluid Motorcraft
80W90 Axle
LubricantAll
1.7L (3.5 pints)
Rear axle
fluid
1,2,3,4Motorcraft SAE
80W90 Axle
LubricantVehicles with
conventional
axles
2.9-3.1L
(5.50-5.80 pints) Motorcraft SAE
75W140 High
Performance
Synthetic Rear
Axle LubricantRefer to
footnotes 2 and
3
Capacities and specifications
205
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Fluid Ford Part
NameApplication
Capacity
Windshield
washer fluidUltra-Clear
Windshield
ConcentrateAll vehicles
2.6L
(2.7 quarts)
1Fill to 6 mm to 14 mm (1/4 inch
to 9/16 inch) below bottom of fill
hole.
2Your vehicle's rear axle is
equipped with synthetic rear axle
lubricant. Rear axles containing
synthetic lubricant are lubricated
for life. These lubricants are not to
be checked or changed unless a
leak is suspected, service required
or the axle assembly has been
submerged in water. The axle
lubricant should be changed any
time the axle has been submerged
in water. For Traction±Lok add
118 ml (4 oz.) of additive friction
modifier C8AZ±19B546±A, Ford
specification EST-M2C118±A, to
your rear axle whenever the
lubricant is changed.
3Vehicles equipped with 4.0L
SOHC engines and 3.73 or 4.10
rear axle ratios or 5.0L engines
require synthetic rear axle
lubricant. Rear axles containing
synthetic lubricant are lubricated
for life. These lubricants are not to
be checked or changed unless a
leak is suspected, service required
or the axle assembly has been
submerged in water. The axle
lubricant should be changed any
time the axle has been submerged
in water. For Traction-Lok rear
Capacities and specifications
206
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axles, add 118 ml (4 oz.) of
additive friction modifier
C8AZ-19B546-A, Ford specification
EST-M2C118±A, whenever the
lubricant is changed.
4Refer to your ªService Guideº for
axle fluid change intervals.
LUBRICANT SPECIFICATIONS
FluidFord part
name or
equivalentFord part
numberFord
specification
Windshield
washer fluid
reservoirFord Ultra-Clear
Windshield
Washer
ConcentrateC9AZ-19550-AA
OR -BAESR-M17P5-A
Body hinges,
latches, door
stricker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latchMulti-Purpose
GreaseD7AZ-19584-AA
OR
DOAZ-19584-AAESR-M1C159-A
AND
ESB-M1C93-B
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or K ESA-M1C75-B
Engine coolantFord Premium
Cooling System
FluidE2FZ-19549-AA ESE-M97B44-A
Engine oilMotorcraft 5W30
Super Premium
Motor OilXO-5W30-QSPWSS-M2C153-G
with API
Certification
Mark
Capacities and specifications
207
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applications must add 118ml
(4 oz.) of additive friction modifier
C8AZ-19B546±A, Ford specification
EST-M2C118±A to the rear axle
whenever the axle has been
serviced.
ENGINE DATA
Engine 5.0L engine 4.0L SOHC engine
Cubic inches 302 245
Horsepower 215 @ 4200 rpm 205 @ 5000 rpm
Torque 288 lbs.ft. @ 3300 rpm 250 lb. ft. @ 3000 rpm
Required fuel grade 87 octane 87 Octane
Firing order 1-3-7-2-6-5-4-8 1-4-2-5-3-6
Spark plug gap 1.3 mm-1.4 mm
(0.052-.056 inch)1.3 mm-1.4 mm
(0.052-.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.0:1 9.7:1
VEHICLE DIMENSIONS
Dimensions mm (in.)
(1) Overall length 4 788 (188.5)
(2) Overall width 1 783 (70.2)
(3) Maximum height 1 725 (67.9)
(4) Wheelbase 2 835 (111.6)
(5) Front track/ rear 1 486/1487 (58.5/58.5)
Capacities and specifications
209