Page 2421 of 2490

Uni-Body, Subframe and Mounting System - Front Axle Crossmember
Removal and Installation
Removal
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Special Tool(s)
Tie-Rod-End Taper Separator
211-098 (JD 100)
Engine Support Beam
303-021 (MS 53D)
1. Position vehicle on a four-post lift.
2. Raise front of vehicle and support on stands.
3. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to section 86.15.15.
4. Open hood to service position, and fit covers to fenders.
5. Remove both engine covers (nor mally aspirated vehicles only).
Release pegs.
Remove covers.
6. Remove air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
7. Support weight of engine.
1. Position special tool 303-021 in RH and LH fender channels and tighte n beam fixings.
2. Engage hooks in the en gine front lifting eyes.
3. Tighten hook adjustment nuts until weight of engine is supported.
Page 2439 of 2490

Uni-Body, Subframe and Mounting System - Front Axle Crossmember
Front Bushing
Removal and Installation
Removal
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See Section 100-00 for information.
Special Tool(s)
Engine Support Beam
303-021 (MS 53D)
Front Camber Tie-down Link
204-114 (JD 133)
1. Position vehicle on a four-post lift.
2. Remove ignition key and en gage steering column lock.
3. Open hood to service position, and fit covers to fenders.
4. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
5. Remove both engine covers (nor mally aspirated vehicles only).
Release pegs.
Remove covers.
6. Remove air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
7. Remove air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
8. Support weight of engine.
1. Position special tool 303-021 in RH and LH fender channels and tighte n beam fixings.
2. Engage hooks in the en gine front lifting eyes.
3. Tighten hook adjustment nuts until weight of engine is supported.
Page 2450 of 2490

Uni-Body, Subframe and Mounting System - Front Axle Crossmember
Front Bushing Heat Shield
Removal and Installation
Removal
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See Section 100-00 for information.
Special Tool(s)
Engine Support Beam
303-021 (MS 53D)
Front Camber Tie-down Link
204-114 (JD 133)
1. Position vehicle on a four-post lift.
2. Remove ignition key and en gage steering column lock.
3. Open hood to service position, and fit covers to fenders.
4. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to section 86.15.15.
5. Remove both engine covers (nor mally aspirated vehicles only).
Release pegs.
Remove covers.
6. Remove air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
7. Remove air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
8. Support weight of engine.
1. Position special tool 303-021 in RH and LH fender channels and tighte n beam fixings.
2. Engage hooks in the en gine front lifting eyes.
3. Tighten hook adjustment nuts until weight of engine is supported.
Page 2461 of 2490

Uni-Body, Subframe and Mounting System - Front Axle Crossmember Rear
Bushing
Removal and Installation
Removal
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Special Tool(s)
Tie-Rod-End Taper Separator
211-098 (JD 100)
Engine Support Beam
303-021 (MS 53D)
1. Position vehicle on a four-post lift.
2. Raise front of vehicle and support on stands.
3. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to section 86.15.15.
4. Open hood to service position, and fit covers to fenders.
5. Remove both engine covers (nor mally aspirated vehicles only).
Release pegs.
Remove covers.
6. Remove air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
7. Support weight of engine.
1. Position special tool 303-021 in RH and LH fender channels and tighte n beam fixings.
2. Engage hooks in the en gine front lifting eyes.
3. Tighten hook adjustment nuts until weight of engine is supported.
Page 2481 of 2490
Uni-Body, Subframe and Mounting System - Rear Axle Crossmember
Removal and Installation
Removal
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. Raise vehicle on a four-post li ft. Refer to section 100-02.
2. Remove subframe to differentia l-casing rear bracket bolts.
3. Where fitted, remove bolts se curing fuel vapor pipe to
subframe.
4. Remove subframe to differential bracket front nuts and bolts.
5. Support the differential assembly.
Position a jack under the differential drive coupling.
Position a piece of wood between the jack and the
differential drive coupling.
Raise the jack until the diffe rential is just supported.
Page 2482 of 2490
6. Remove both mounting brac kets from the suspension
subframe.
1. Remove bush center bolt from bracket.
2. Remove bolts securi ng bracket to body.
Remove bracket.
Following the same procedure, remove bracket on
opposite side.
7. To permit access, lower jack approximately 25 mm.
8. Remove and retain spacer from top of each bush.
9. Remove bolts securing link assemblies to suspension subframe.
1. Remove bolt.
2. Ensure spacer remain s captive in bracket.
Following the same procedure, remove bolt from opposite
side of subframe.
10. With assistance to support su bframe, remove the subframe
center to differential casing bolts.
Page 2483 of 2490
Installation
11. Remove subframe from vehicle.
12. Clean relevant components and mating faces.
1. With assistance fit suspension subframe to vehicle.
Position subframe on vehi cle, ensuring that fuel
evaporation pipe is not trapped.
Install but do not tighten sub frame center to differential
casing bolts.
2. Install link assemblies to suspension subframe bolts
1. Ensure spacer is in position.
2. Install but do not tighten bolt.
Following the same procedure, in stall bolt on opposite side
of subframe.
3. Install but do not tighten subframe front to differential bracket
nuts and bolts
4. Install and tighten sub frame to differential rear bracket bolts to
88-118Nm.
Page 2484 of 2490
5. Tighten link assembly bolts to 88-118Nm.
6. Tighten subframe front to differential bracket nuts and bolts to
69-92Nm.
7. Where fitted, install fuel vapo r pipe to subframe bolts.
8. Tighten subframe center to di fferential casing bolts to 88-
118Nm.