Page 72 of 2490
3. Lower front of vehicl
e.
4. W
A
RNING: ENSURE THAT THE DOWEL OF TOOL 204-114
IS CORRECTLY POSITIONED ACROSS THE SUSPENSION TURRET
SLOT.
Locate special tool in suspension turret slot.
Pas s
special tool 204-114 thro
ugh slot in suspension turret
and rotate stem to locate dowel.
5. WARNING: WHE N
TIGHTENING
TOOL NUT, USE LOWER
DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM DOES
NOT ROTATE AND DISTURB POSITION OF DOWEL IN
SUSPENSION TURRET.
Tighten nut of special tool 204-114 to full extent, to achieve
suspension mid-laden position.
6. Ra
ise front of vehicle and support
on stands. refer to Section
100-02.
7. Remove appropriate road wheel. Refer to Section 100-02.
8. Remove an d discard tiestraps se
curing wheel speed sensor
harness to upper wishbone.
9. Move steering to appropriate full lock for access to suspension.
10 . R
emove nut securing upper wish
bone ball joint to vertical
link.
11. CAUTION: Do not use special tool 211-098 in the
Page 73 of 2490
f
ollowing procedure as this will
damage the ball joint gaiter.
Release wishbone ball joint from vertical link.
1. Install special tool 204-192 on upper wishbone ball joint.
2. Tighten bolt of special tool to release ball joint
taper from vertical link.
12. Remove special tool from ball joint.
13
.
Lift upper wishbone to withdraw ball joint from vertical link.
14
.
To prevent damage to lower ball joint, secure vertical link to
road spring using strong wire.
15
.
Remove upper wishbone fulcrum nut and bolt and withdraw
wishbone from vehicle.
16. Secure upper wishbone in a vise.
17. Using a hacksaw, partially cut through two diametrically
opposite segments of ball joint flange.
Page 76 of 2490
5. Re
move wire temporarily securing
vertical link to road spring.
6. Remove and discard plasti c cover from ball joint.
7. Position wishb
o
ne to engage ball joint taper in vertical link.
8. In
stall nut securing ball joint to vertical link and tighten nut to
60-80Nm.
9. Reposition wheel speed sensor harness on wishbone and
secure with two tiestraps.
Page 79 of 2490
1
11 and support on stands. Refer to Section 100-02.
5. Ins
tall Special Tool 204-111 in road spring.
Sl
acken tool adjuster to suit spring length.
Install adaptor
and thrust collar.
Posit
ion stem of tool in center of spring passing dowel
through slot in su spension turret.
6. R
otate stem of Special Tool to
position dowel across slot.
7. W
ARNING: WHEN TURNING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT ROTATE AND DISTURB POSITION
OF DOWEL IN SUSPENSION TURRET.
Rotate adjuster of Special Tool to tension spring.
8. R
emove spring pan to lower
wishbone securing bolts.
9. Rotate adjuster of Special Tool to release tension from spring.
Page 80 of 2490
10. NOTE
: It is not necessary to re
move Special Tool from spring
at this stage.
Remove spring assembly and Special Tool 204-111 from
suspension turret.
11. Lower vehicle to working heig ht and support on stands.
12 . Remove an
d discard tiestraps
securing wheel speed sensor
harness to upper wishbone.
13 . R
emove wheel speed sensor se
curing screw and withdraw
sensor from vertical link.
14 . R
emove nut securing tie rod oute
r ball joint to steering arm.
15. Release tie rod ball joint from vertical link.
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1
. Install special tool 211-098 on tie rod ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.
16
.
Remove nut securing upper wish bone ball joint to vertical
link.
17
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
18
.
Slacken but do not remove nut securing lower wishbone ball
joint to vertical link.
19. CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly.
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1.
Install special tool 204-293 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
20. Remove special tool 204-293 from ball joint.
21 . R
emove vertical link/hub assembly.
Support
ing ver
tical link/ hu
b assembly, remove lower
wishbone ball joint nut.
R e
move vertical link /hub assembly.
22 . R
emove stabilizer bar link to
wishbone securing nut and bolt.
23 . R
emove wishbone front arm to
rear arm securing bolt .
24. Slacken but do not remove shock absorber lower nut and
bolt.
Page 83 of 2490
25
.
Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column up
wards to release it from pinion shaft.
26
.
Disconnect harness connector from steering transducer.
27
.
Remove tiestrap securing retu rn pipe, harness (RHD only)
and rubber support to steering rack.
28. CAUTION: Do not allow steerin g pipes to support weight
of steering rack.
Position steering rack for access.
Pi
vot steering arm fully downwards