1998 ISUZU TROOPER transmission oil

ENGINE COOLING6B±9
Radiator
Radiator and Associated Parts
110RW003
Legend
(1) Oil Cooler Hose For Automatic Transmission
(2) Radiator Hose
(3) Fan Guide, Lower(4) Reserve Tank Hose
(5) Bracket
(6) Radiator Assembly
(7) Reserve Tank
Removal
1. Disconnect battery ground cable.
2. Loosen a drain plug(2) to drain EC.
3. Disconnect oil cooler hose(1) on automatic
transmission (A/T).
4. Disconnect radiator inlet hose and outlet hose from
the engine.
110RW002
5. Remove fan guide(1), clips(3) on both sides and the
bottom lock, then remove lower fan guide(3) with fan
shroud(4).
110RW001

ENGINE COOLING6B±11
Cap tester: 5±8840±0277±0
Adapter: 5±8840±2603±0
110RS005
Installation
1. Install rubber cushions on both sides of radiator
bottom.
2. Install radiator assembly with hose, taking care not to
damage the radiator core with a fan blade.
3. Install bracket (6) and support the radiator upper tank
with the bracket (5) and secure the radiator.
4. Connect reserve tank hose (4).
5. Install lower fan guide (3).
6. Connect radiator inlet hose and outlet hose to the
engine.
7. Connect oil cooler hose (1) to automatic
transmission.
110RW004
8. Connect battery ground cable.
9. Pour engine coolant up to filler neck of radiator, and
up to MAX mark of reserve tank.
111RS001Important operation (in case of 100% engine coolant
change) procedure for filling with engine coolant.
1. Make sure that the engine is cool.
2. Open radiator cap pour coolant up to filler neck.
3. Pour coolant into reservoir tank up to ªMAXº line.
4. Tighten radiator cap and start the engine. After
idling for 2 to 3 minutes, stop the engine and
reopen radiator cap. If the water level is lower,
replenish.
WARNING: WHEN THE COOLANT IS HEATED TO A
HIGH TEMPERATURE, BE SURE NOT TO LOOSEN
OR REMOVE THE RADIATOR CAP. OTHERWISE YOU
MIGHT GET SCALDED BY HOT VAPOR OR BOILING
WATER. TO OPEN THE RADIATOR CAP, PUT A
PIECE OF THICK CLOTH ON THE CAP AND LOOSEN
THE CAP SLOWLY TO REDUCE THE PRESSURE
WHEN THE COOLANT HAS BECOME COOLER.
5. After tightening radiator cap, warm up the engine
at about 2000 rpm. Set heater adjustment to the
highest temperature position, and let the coolant
circulate also into heater water system.
6. Check to see the thermostat has opened through
the needle position of water thermometer,
conduct a 5±minute idling again and stop the
engine.
7. When the engine has been cooled, check filler
neck for water level and replenish if required.
Should extreme shortage of coolant is found,
check the cooling system and reservoir tank hose
for leakage.
8. Pour coolant into reservoir tank up tp ªMAXº line.

6E±4
ENGINE DRIVEABILITY AND EMISSIONS
Knock Sensor 6E±337. . . . . . . . . . . . . . . . . . . . . . . . .
Linear Exhaust Gas Recirculation (EGR)
Control 6E±337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mass Air Flow (MAF) Sensor 6E±337. . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Sensor 6E±338
Powertrain Control Module (PCM) 6E±338. . . . . . .
PCM Function 6E±338. . . . . . . . . . . . . . . . . . . . . . . . .
PCM Components 6E±339. . . . . . . . . . . . . . . . . . . . .
PCM Voltage Description 6E±339. . . . . . . . . . . . . . .
PCM Input/Outputs 6E±339. . . . . . . . . . . . . . . . . . . .
PCM Service Precautions 6E±339. . . . . . . . . . . . . .
Reprogramming The PCM 6E±339. . . . . . . . . . . . . .
Throttle Position (TP) Sensor 6E±339. . . . . . . . . . .
Transmission Fluid Temperature (TFT)
Sensor 6E±340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Range Switch 6E±340. . . . . . . . . . . . .
Vehicle Speed Sensor (VSS) 6E±340. . . . . . . . . . . .
Use of Circuit Testing Tools 6E±340. . . . . . . . . . . . .
Aftermarket Electrical and Vacuum
Equipment 6E±340. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Damage 6E±341. . . . . . . . .
Upshift Lamp 6E±341. . . . . . . . . . . . . . . . . . . . . . . . .
General Description (Air Induction) 6E±341. . . . . . . .
Air Induction System 6E±341. . . . . . . . . . . . . . . . . . .
General Description (Fuel Metering) 6E±341. . . . . . .
Acceleration Mode 6E±341. . . . . . . . . . . . . . . . . . . . .
Accelerator Controls 6E±341. . . . . . . . . . . . . . . . . . .
Battery Voltage Correction Mode 6E±341. . . . . . . .
CMP Signal 6E±341. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clear Flood Mode 6E±342. . . . . . . . . . . . . . . . . . . . .
Deceleration Mode 6E±342. . . . . . . . . . . . . . . . . . . .
Engine Speed/Vehicle Speed/Fuel
Disable Mode 6E±342. . . . . . . . . . . . . . . . . . . . . . . .
Fuel Cutoff Mode 6E±342. . . . . . . . . . . . . . . . . . . . . .
Fuel Injector 6E±342. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Metering System Components 6E±342. . . . . . Fuel Metering System Purpose 6E±342. . . . . . . . . .
Fuel Pressure Regulator 6E±343. . . . . . . . . . . . . . . .
Fuel Pump Electrical Circuit 6E±343. . . . . . . . . . . . .
Fuel Rail 6E±343. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Idle Air Control (IAC) Valve 6E±343. . . . . . . . . . . . .
Run Mode 6E±344. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting Mode 6E±344. . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Body Unit 6E±344. . . . . . . . . . . . . . . . . . . . .
General Description (Electronic Ignition
System) 6E±344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Position (CMP) Sensor 6E±344. . . . . . . .
Crankshaft Position (CKP) Sensor 6E±345. . . . . . .
Electronic Ignition 6E±345. . . . . . . . . . . . . . . . . . . . .
Ignition Coils 6E±345. . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Control 6E±345. . . . . . . . . . . . . . . . . . . . . . . .
Ignition Control PCM Output 6E±347. . . . . . . . . . . .
Knock Sensor (KS) PCM Input 6E±347. . . . . . . . . .
Powertrain Control Module (PCM) 6E±347. . . . . . .
Spark Plug 6E±347. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C Clutch Diagnosis 6E±349. . . . . . . . . . . . . . . . . . . .
A/C Clutch Circuit Operation 6E±349. . . . . . . . . . . .
A/C Clutch Circuit Purpose 6E±349. . . . . . . . . . . . .
A/C Request Signal 6E±349. . . . . . . . . . . . . . . . . . . .
General Description (Exhaust Gas
Recirculation (EGR) System) 6E±349. . . . . . . . . . . . .
EGR Purpose 6E±349. . . . . . . . . . . . . . . . . . . . . . . . .
Linear EGR Valve 6E±349. . . . . . . . . . . . . . . . . . . . .
Linear EGR Control 6E±349. . . . . . . . . . . . . . . . . . . .
Linear EGR Valve Operation and Results
of Incorrect Operation 6E±349. . . . . . . . . . . . . . . . .
EGR Pintle Position Sensor 6E±350. . . . . . . . . . . . .
General Description (Positive Crankcase
Ventilation (PCV) System) 6E±350. . . . . . . . . . . . . . .
Crankcase Ventilation System Purpose 6E±350. . .
Crankcase Ventilation System Operation 6E±350.

6E±65 ENGINE DRIVEABILITY AND EMISSIONS
Knock Sensor Diagnosis
The Tech 2 has two data displays available for diagnosing
the knock sensor (KS) system. The two displays are
described as follows:

ªKnock Retardº indicates the number of degrees that
the spark timing is being retarded due to a knock
condition.

ªKS Noise Channelº indicates the current voltage level
being monitored on the noise channel.
DTCs P0325 and P0327 are designed to diagnose the KS
module, the knock sensor, and the related wiring. The
problems encountered with the KS system should set a
DTC. However, if no DTC was set but the KS system is
suspect because of a detonation complaint, refer to
Detonation/Spark Knock in Symptoms.
Powertrain Control Module (PCM)
Diagnosis
To read and clear diagnostic trouble codes, use a Tech 2.
IMPORTANT:Use of a Tech 2 is recommended to clear
diagnostic trouble codes from the PCM memory.
Diagnostic trouble codes can also be cleared by turning
the ignition ªOFFº and disconnecting the battery power
from the PCM for 30 seconds. Turning off the ignition and
disconnecting the battery power from the PCM will cause
all diagnostic information in the PCM memory to be
cleared. Therefore, all the diagnostic tests will have to be
re-run.
Since the PCM can have a failure which may affect only
one circuit, following the diagnostic procedures in this
section will determine which circuit has a problem and
where it is.
If a diagnostic chart indicates that the PCM connections
or the PCM is the cause of a problem, and the PCM is
replaced, but this does not correct the problem, one of the
following may be the reason:

There is a problem with the PCM terminal connections.
The terminals may have to be removed from the
connector in order to check them properly.

The problem is intermittent. This means that the
problem is not present at the time the system is being
checked. In this case, refer to the
Symptoms portion of
the manual and make a careful physical inspection of
all component and wiring associated with the affected
system.

There is a shorted solenoid, relay coil, or harness.
Solenoids and relays are turned ªONº and ªOFFº by the
PCM using internal electronic switches called drivers.
A shorted solenoid, relay coil, or harness will not
damage the PCM but will cause the solenoid or relay to
be inoperative.
Multiple PCM Information Sensor
DTCS Set
Circuit Description
The powertrain control module (PCM) monitors various
sensors to determine the engine operating conditions.
The PCM controls fuel delivery, spark advance,
transmission operation, and emission control device
operation based on the sensor inputs.The PCM provides a sensor ground to all of the sensors.
The PCM applies 5 volts through a pull-up resistor, and
determines the status of the following sensors by
monitoring the voltage present between the 5-volt supply
and the resistor:

The engine coolant temperature (ETC) sensor

The intake air temperature (IAT) sensor

The transmission fluid temperature (TFT) sensor
The PCM provides the following sensors with a 5-volt
reference and a sensor ground signal:

The exhaust gas recirculating (EGR) pintle position
sensor

The throttle position (TP) sensor

The manifold absolute pressure (MAP) sensor
The PCM monitors the separate feedback signals from
these sensors in order to determine their operating
status.
Diagnostic Aids
IMPORTANT:Be sure to inspect PCM and engine
grounds for being secure and clean.
A short to voltage in one of the sensor input circuits may
cause one or more of the following DTCs to be set:

P0108

P0113

P0118

P0123

P0560

P0712

P0406
IMPORTANT:If a sensor input circuit has been shorted
to voltage, ensure that the sensor is not damaged. A
damaged sensor will continue to indicate a high or low
voltage after the affected circuit has been repaired. If the
sensor has been damaged, replace it.
An open in the sensor ground circuit between the PCM
and the splice will cause one or more of the following
DTCs to be set:

P0108

P0113

P0118

P0123

P0712

P0406
A short to ground in the 5-volt reference A or B circuit will
cause one or more of the following DTCs to be set:

P0107

P0122
In the 5-volt reference circuit A, between the PCM and the
splice, will cause one or more of the following DTCs to be
set:

P0122
In the 5-volt reference circuit B, between the PCM and the
splice, will cause one or more of the following DTCs to be
set:

P0107
Check for the following conditions:

6E±274
ENGINE DRIVEABILITY AND EMISSIONS
Rough, Unstable, or Incorrect Idle, Stalling Symptom

 
StepNo Ye s Value(s) Action
171. Check ignition coils for cracks or carbon tracking.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 18
18Using Tech 2, monitor the throttle position (TP) angle
with the engine idling.
Is the TP angle at the specified value and steady?
0%Go to Step 19
Refer to DTC
P0123
for
further
diagnosis
191. Check the positive crankcase ventilation (PCV)
valve for proper operation. Refer to
Crankcase
Ventilation System
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 20
201. Check the transmission range switch circuit. Use
Tech 2 and be sure Tech 2 indicates that the vehicle
is in drive with the gear selector in drive or overdrive.
2. If a problem is found, diagnose and repair the
transmission range switch as necessary (refer to
4L30-E Automatic Transmission Diagnosis).
Was a problem found?
ÐVerify repairGo to Step 21
211. Check for the following engine mechanical items.
Refer to
Engine Mechanical for diagnosis
procedures:

EGR valve mounted backward. Compare with
a known-good vehicle.

Low compression

Sticking or leaking valves

Worn camshaft lobe(s)

Camshaft drive belt slipped or stripped

Incorrect valve timing

Worn rocker arms

Broken valve springs
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 22
221. Check for faulty motor mounts. Refer to Engine
Mechanical
for inspection of mounts.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 23
231. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±284
ENGINE DRIVEABILITY AND EMISSIONS
Cuts Out, Misses Symptom

 
StepNo Ye s Value(s) Action
171. Check ignition coils for cracks or carbon tracking.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 18
18Using Tech 2, monitor the TP angle with the engine
idling.
Is the TP angle at the specified value and steady?
0%Go to Step 19
Refer to DTC
P0123
for
further
diagnosis
191. Check the PCV valve for proper operation. Refer to
Crankcase Ventilation System.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 20
201. Check the transmission range switch circuit. Use
Tech 2 and be sure Tech 2 indicates that the vehicle
is in drive with the gear selector in drive or overdrive.
2. If a problem is found, diagnose and repair the
transmission range switch as necessary (refer to
4L30-E Automatic Transmission Diagnosis).
Was a problem found?
ÐVerify repairGo to Step 21
211. Check the following engine mechanical items.
Refer to
Engine Mechanical for diagnosis
procedures:

Low compression

Sticking or leaking valves

Worn camshaft lobe(s)

Camshaft drive belt slipped or stripped

Incorrect valve timing

Worn rocker arms

Broken valve springs
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 22
221. Check for faulty motor mounts. Refer to Engine
Mechanical
for inspection of mounts.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 23
231. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±347 ENGINE DRIVEABILITY AND EMISSIONS
the secondary ignition circuit to flow through the spark
plug to the ground.
TS24047
Ignition Control PCM Output
The PCM provides a zero volt (actually about 100 mV to
200 mV) or a 5-volt output signal to the ignition control (IC)
module. Each spark plug has its own primary and
secondary coil module (ºcoil-at-plugº) located at the spark
plug itself. When the ignition coil receives the 5-volt signal
from the PCM, it provides a ground path for the B+ supply
to the primary side of the coil-at -plug module. This
energizes the primary coil and creates a magnetic field in
the coil-at-plug module. When the PCM shuts off the
5-volt signal to the ignition control module, the ground
path for the primary coil is broken. The magnetic field
collapses and induces a high voltage secondary impulse
which fires the spark plug and ignites the air/fuel mixture.
The circuit between the PCM and the ignition coil is
monitored for open circuits, shorts to voltage, and shorts
to ground. If the PCM detects one of these events, it will
set one of the following DTCs:

P0351: Ignition coil Fault on Cylinder #1

P0352: Ignition coil Fault on Cylinder #2

P0353: Ignition coil Fault on Cylinder #3

P0354: Ignition coil Fault on Cylinder #4

P0355: Ignition coil Fault on Cylinder #5

P0356: Ignition coil Fault on Cylinder #6
Knock Sensor (KS) PCM Input
The knock sensor (KS) system is comprised of a knock
sensor and the PCM. The PCM monitors the KS signals
to determine when engine detonation occurs. When a
knock sensor detects detonation, the PCM retards the
spark timing to reduce detonation. Timing may also be
retarded because of excessive mechanical engine or
transmission noise.
Powertrain Control Module (PCM)
The PCM is responsible for maintaining proper spark and
fuel injection timing for all driving conditions. To provideoptimum driveability and emissions, the PCM monitors
the input signals from the following components in order
to calculate spark timing:

Engine coolant temperature (ECT) sensor.

Intake air temperature (IAT) sensor.

Mass air flow (MAF) sensor.

PRNDL input from transmission range switch.

Throttle position (TP) sensor.

Vehicle speed sensor (VSS) .

Crankshaft position (CKP) sensor.
Spark Plug
Although worn or dirty spark plugs may give satisfactory
operation at idling speed, they frequency fail at higher
engine speeds. Faulty spark plugs may cause poor fuel
economy, power loss, loss of speed, hard starting and
generally poor engine performance. Follow the
scheduled maintenance service recommendations to
ensure satisfactory spark plug performance. Refer to
Maintenance and Lubrication.
Normal spark plug operation will result in brown to
grayish-tan deposits appearing on the insulator portion of
the spark plug. A small amount of red-brown, yellow, and
white powdery material may also be present on the
insulator tip around the center electrode. These deposits
are normal combustion by-products of fuels and
lubricating oils with additives. Some electrode wear will
also occur. Engines which are not running properly are
often referred to as ªmisfiring.º This means the ignition
spark is not igniting the air/fuel mixture at the proper time.
While other ignition and fuel system causes must also be
considered, possible causes include ignition system
conditions which allow the spark voltage to reach ground
in some other manner than by jumping across the air gap
at the tip of the spark plug, leaving the air/fuel mixture
unburned. Misfiring may also occur when the tip of the
spark plug becomes overheated and ignites the mixture
before the spark jumps. This is referred to as
ªpre-ignition.º
Spark plugs may also misfire due to fouling, excessive
gap, or a cracked or broken insulator. If misfiring occurs
before the recommended replacement interval, locate
and correct the cause.
Carbon fouling of the spark plug is indicated by dry, black
carbon (soot) deposits on the portion of the spark plug in
the cylinder. Excessive idling and slow speeds under
light engine loads can keep the spark plug temperatures
so low that these deposits are not burned off. Very rich
fuel mixtures or poor ignition system output may also be
the cause. Refer to DTC P0172.
Oil fouling of the spark plug is indicated by wet oily
deposits on the portion of the spark plug in the cylinder,
usually with little electrode wear. This may be caused by
oil during break-in of new or newly overhauled engines.
Deposit fouling of the spark plug occurs when the normal
red-brown, yellow or white deposits of combustion by
products become sufficient to cause misfiring. In some
cases, these deposits may melt and form a shiny glaze on
the insulator around the center electrode. If the fouling is
found in only one or two cylinders, valve stem clearances
or intake valve seals may be allowing excess lubricating

4JG2-NA/4JG2-TURBO ENGINE 6A2 Ð 31
CRANKCASE
REMOVAL
Preparation
·Disconnect battery ground cable.
·Lift up car.
·Drain engine oil.
NOTE
·Install drain plug with new gasket.
1. Transmission Housing Bolt
·Remove six fixing bolts from under side of hous-
ing.
2. Oil Return Pipe: Turbo (4JG2 -T only)
·Remove return pipe fixing nuts and set return pipe
frange from stud on crankcase.
3. Oil Pipe Clip Bolt: Vaccum Pump
4. Oil Level Gauge Guide Tube
·Remove two guide tube stay fixing bolts.
·Disconnect blow by hose and remove oil level
gauge guide tube.