
18.Install the exhaust pipe A. and the three way cat-
alytic converter {B18Cl and B18C5 engines), and
connect the heated oxygen sensor {HO2S) connec-
tors.
GASKETReplace.
HO2SCONNECTORSSELF-LOCKING NUTFeplace.10 x 1.25 mm33 N.m {3.4 kg{.m,jj25 rbr.ftl
GASKETReplace.SELF.LOCKING NUTReplace.8 x 1.25 mm'16 N.m (1.6 kgf.m,12 tbtfr)
SELF.LOCKING NUTReplace.10 x 1.25 mm54 N.m (5.5 kgt.m,40 tbt frlTHREE WAYCATALYTICCONVENTER{Bl8Cl and 8'18C5 engincsl
'19. Install the engine splash shield.
20. lnstall the slave cylinder, then instsll the clutch pipe
bracket.
NOTE: Use only Super High Temp Urea Grease(P/N 08798 - 9002).
6x1.0mm9.8 N.m 11.0 kgt m,7 lbI.ft)
SLAVECYLINDER
8 r 1.25 mm22 N.m 12,2 kotm_- 9(x)21 16 tbt.ftt
Connect the vehicle speed sensor (VSS) connestor
and the staner motor cables.
Install the wire harness clamps.
6x1.0mm9.8 N.m {1.0 kgf m, 7 lbt'ft)
VSS CONNECTOR8 x 1.25 mm8.8 N.m {0.9 kg{.m,6.s rbr.ft)
5{P/N 08798
21.
WIREHARNESSCLAMPS
(cont'd)
13-49

Transmission Assembly
Installation (cont'd)
Install the lower radiator hose clamp on the trans-
mission hanger B.
Connect the transmission ground wire and the
back-up light switch connector.
LOWER RADIATORHOSE CLAMP
BACK.UP I-IGHTSWITCH CONNECTOR
24.
TRANSMISSIONGROUND WIRE
25. lnstall the air cleaner
intake duct.
AIR CIfANERHOUSINGASSEMBLY
HANGER B
hoqsing assembly and the air
6x1.0mm9.8 N.m 11.0 kgf.n,7 lbt'ft)
AI8 INTAKE DUCTY1
Reiill the transmission with€il (see page 13-3).
Connect the positive (+) cable first, then connect the
negative ( - ) cable to the battery.
Check the clutch operation.
Shift the transmission, and che6* {or smooth opera-
tion.
30. Check the front wheel alignment (se6 section 18).
21.
24.
13-50

Automatic Transmission
Special Tools ................ '14-2
Descraption .................... 14-3
Clutches ............ ...... 14-6
Power Flow ..,........... 14-8
Electronic Control System ..................... 1 4-1 8
Hydraulic Control ...... 14-23
Hydraulic Flow .........- 14-28
Lock-up System ........ 14-38
Electrical System
Component Location -................................ 1 4-45
Circuit Diagram ............. 14-46
TCM Terminal Voltage/
Measuring Conditions ......,.................... 1 4-48
Troubleshooting Procedures .. . ... ........ ...... ... 14-50
Symptom-to-Component Chart
Electrical System ...... 14-54
Electrical Troubleshooting
Troubleshooting Flowcharts .......... ... ...,.. 14-56
Lock-up Control Solenoid Valve A/B Assembly
Test .................. ...... 14-A7
Replacement ............. 14-a7
Shilt Control Solenoid Valve A/B Assembly
Test .................. ...... '14-88
Replacement .,..,........ 14-88
lvlainshaf t/Countershaft Speed Sensors
Replacement ....-......,. 14-89
Transmission Control Module (TCM)
Replacement ............. 14-89
Hydraulic System
Symptom-to-Component Chart
Hydraulic System ...... 14-90
Road Test ,................... 14-94
Stall Speed
Test .................. ...... 14-97
Fluid Level
Checking/Changing .... 14-98
Pressure Testing ........... 14-99
Transmission
Transmission
Removal ............. ...... 14-10 4
lllustrated lndex
Transmission/Right Side Cover ............... 1 4-1 08
Transmission Housin9 ................,..,....... 1 4-1'1 O
Torque Converter Housing/ValveBody .................. .. 14-112
Right Side Cover
Removal ............. ...... 14-114
Transmission Housing
Removal ............. ...... 14-1 l6
Torque Converter Housing/Valve Body
Removal ............. ...... l4-1 18
Valve Caps
Description ...........-... 14-120
Valve Body
Repair ................ ...... 14-12'l
Valve
Assembly
ATF Pump
Inspeclton
Main Valve Body
Disassembly/lnspection/Reassembly
Regulator Valve Body
Disassembly/lnspection/Reassembly
Lock-up Valve Body
Disassembly/lnspection/Reassembly
Secondary Valve Body
Disassembly/lnspection/Reassembly
Servo Body
....... 14-124
....... 14-126
....... 14-127
....... 14 124
Disassembly/lnspection/Reassembly .......
1st-hold Accumulator/Right Side Cover
Disassembly/lnspection/Reassembly .......
Mainsha{t
14-130
14-132
Disassembly/lnspection/Reassembly ....... 14-133
Inspection ................. 14-134
Countershaft
Disassembly/lnspection/Reassembly,..,.., l4-136
Disassembly/Reassembly ..,...,..,.........,,.. 1 4-1 37
Inspection ......,...,..,... 14-138
One-way Clutch
Disassembly/lnspection/Reassembly ....,.. 14-141
Sub-shaft
Disassembly/lnspection/Reassembly ...,,..'14-142
Disassembly/Reassembly ....................... 1 4- l 43
Sub-shaft Bearings
Replacement ,..,,.,,..,.. 14-144
Clutch
lllustrated Index ................................... I 4-1 45
Disassembly ............. 14-144
Reassembly .............. 14-150
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal
Replacement ......... 14-154
Countershaft Bearing Replacement ......... 1 4- 1 55
Transmission Housing Bearings
Mainshaft/Countershaft BearingReplacement ......,.. 14-'156
Sub-shaft Bearing Replacement .,............ 1 4-1 57
Reverse ldler Gear
Installation .........-..... 14-158
Parking Brake Stop
Inspection/Adjustment .......................... 1 4-1 58
Transmission
Reassembly .............. 14-160
Torque Converler/Drive Plate ..............,.,,.,, 1 4-1 67
Transmission
Installation ............... 14-168
Cooler Flushing ......... 14-172
ATF Cooler Hoses
Connection ,..,,,....,,.,, '14-'174
*shift cable
Removal/lnstallation . . .. .... ... .... ... .... .. . ... .. 14-'l75
Adjustment ,..,...,,,,.,, 14-'116*Shilt lever
Disassembly/Reassembly ....................... 1 4-'17 7'Shift Indicator Panel
Adjustment .............. 14-178
\l
)g

L
\a
\."tl
14-91
J
al
PROBABLE CAUSE
1Low ATF.404th check ball stuck.
2ATF pump worn or binding.4'lTorque converter housing or transmissionhousing ball bearing worn/damageo.
3Regulator valve stuck or spring worr..42ATF strainer clogged.
4Servo valve stuck.43Joint in shift cable and transmission or body
5Mainshaft worn/damaged.44Modulator valve stuck.
6Shift cable broken/out of adiustment45Torque converter check valve stuck.
7Final gears worn/damaged (2 gears).46Foreign material in separator plate orifice.
8One.way {sprag) clutch worn/damaged.47Lock-up timing B valve stuck.
91st gears worn/damaged {2 gears).4ALock-up shift valve stuck.
10lst clutch defective.49Lock-up piston defective.
112nd gears worn/damaged (2 gears).50Lock-up control valve stuck.
122nd clutch defective.5lShift control solenoid valve A defective.
Reverse gears worn/damaged (2 gears).52Shift control solenoid valve B defectrve.
14Excessive ATF.53Lock up control solenoid valve A defective,'t5Torque converter one-wav clutch defective.54Lock-up control solenoid valve B defective.
16Throttle valve B stuck.55Servo control valve stuck.
11Throttle control cable out of adiustment.564-3 kick-down valve stuck.
181-2 shift valve stuck.3-2 kick-down valve stuck.'192 3 shift valve stuck.lst-hold clutch defective.
203-4 shift valve stuck.59'| st accumulator defective.
2nd accumulator defective.60'lst-hold accumulator defective,
223rd accumulator delective,olA,rf gear position switch defective,
4th accumulator defective.62Parking mechanism defective.
24Orifice control valve stuck.63Mainshaft speed sensor defective.
Foreign material in main orifice.64Countershaft speed sensor defective.
26Foreign material in lst orifice.
Foreign material in 2nd orifice.
2A2-3 orifice control valve stuck.
29Foreign material in 3rd orifice.
30Foreign material in 4th orifice.
JI3rd clutch defective.
4th clutch defective.
33Engine output low.
34Needle bearing worn/damaged.
35Thrust washer worn/damaged.
36Clutch clearance incorrect.
37Drive plate defective or transmission misas-semory.
382nd check ball stuck.
393rd check ball stuck.
(cont'd)

NOTES
See flushing procedure, page 14-172 and 173.
B.Set idle rpm in gear to specilied idle speed. lf still no good, adjust motor mounts as outlined in enginesection of service manual.
c.lf the large clutch piston O-.ing is broken, inspect the piston groove for rough machining.
D.lf the clutch pack is seized or is excessively worn, inspect the other clutches lor wear, and check the
orifice control valves and throttle valves for free mov€ment.
E.lf throttle valve B is stuck. insDect the clutches for wear.
lf the 1 - 2 shift valve is stuck closed, the transmission will not upshitt. lf stuck open, the transmissionhas no lst gear.
H.lf the 2-3 orilice control valve is stuck, inspect the 2nd and 3rd clutch packs for wear.
lf the orifice control valve is stuck. inspect the 3rd and 4th clutch packs for wear.
J.lf the clutch pressure control valve is stuck closed, the transmission will not shift out oI 1st gear.
lmproper alignment or main valve body and torque converter housing may cause ATF pump seizure.
The symptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
lf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
M.lf the 1st clutch feed pipe guide in the right side cover is scored by the mainshaft, inspect the ball bear-
ing lor excessive movement in the transmission housing. lf OK, replace the right side cover as it is dent-
ed. The O-ring under the guide is probably worn.
N.Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged.lf the 4th feed pipe is damaged or out of round, replace the right side cover.Replace the sub-shaft il the bushing for the 1st-hold teed pipe is loose or damaged.lf the 1st-hold teed pipe is damaged or out of round, replace it.
Replace the mainshaft iI the bushing for the lst feed pipe is loose or damaged.lf the 1st leed pipe is damaged or out of round, replace it.
A worn or damaged sprag clutch is mostly a result of shifting the transmission in El or LDll position
while the wheels rotate in reverse, such as rocking the vehicle in snow.
P.Inspect the trame for collision damage.
Inspect lor damage and wear:1. Reverse selector gear teeth chamfers.2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.4. Differential pinion shaft tor wear under pinion gears.
5. Bottom of 3rd clutch for swirl marks.Replace items 1 . 2, 3 and 4 iI worn or damaged. lf transmission makes clicking, grinding or whirringnoise, also replace mainshaft 4th gear, reverse idler gear, and countershatt 4th gear in addition to '1,
2,3or4.It differential pinion shalt is worn, overhaul differential assembly, and replace ATF strainer, and thoroughly
clean transmission, tlush torque conveder, cooler and lines.lf bottom ot 3rd clutch is swirled and transmission makes gear noise, replace the countershaft and final
onven qear.
R.Be very careful not to damage the torque converter housing when replacing the main ball bearing. You
may also damage the ATF pump when you torque down the main valve body. This will result in ATFpump seizure if not detected. Use proper tools.
S.Install the main seal llush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out. it will block the fluid return passage and result in damage.
T.Harsh downshifts when coasting to a stop with zero throttle may be caused by a bent-in throttle valve
retainer/cam stopper. Throttle cable adjustment may clear this problem.
Throttle cable adjustment is essential tor proper operation ol the transmission. Not only does it affectthe shift points if misadjusted, but also the shift quality and lock up clutch operation.A cable adjusted too long will result in throttle pressure being too low for the amount of engine torqueinput into the transmission and may cause clutch slippage. A cable adjusted too short will result in toohiqh throttle pressure which may cause harsh shifts, erratic shifts and torque converter hunting.

\a
t
Clutch LoWHigh Prossuro Moasursment
@ wnire t6sting, be carelul of the rotating
front whaols.
- 1. Allow the front wheels to rotate freelv.
2. Remove the cable end of the throttle control cable
trom the throttle control drum.
NOTE: Do not loosen the locknuts, simply unhook
the cable end.
THROTTLE CONTROL DRUM
-3. Start the engine and let it idle.
-4. Shitt to @ position.
5. Slowly move the throttle linkage to increase engine
rpm until pressure is indicated on the A/T pressure
gauge.
Then release the throttle linkage, allowing the en-
gine to return to an idle, and measure the pressure
reading.
6. With the engine idling. lift the throttle controldrum
up approximately 'l12 of its possible travel and in-
crease the engine rpm until pressure is indicated
on the gauge, then measure the highest pressure
reading obtained.
- 7. Repeat steps 5 and 6 for each clutch pressure be-
ing inspected.
d
Q^--,'.-
THROTTLE CONTROL DRUM
(conr'd)
14-101

lrThrottle B pressure M€asurement
@ while testing, be careful of the rotating
front wheels.
- 1. Allow the front wheels to rotate freely.
- 2. Remove the cable end of the throttle control cable
trom the throttle control drum.
NOTE: Do not loosen the locknuts, simply unhook
the cable end.
THROTTLE CONIBOL DRUM
- 3. Shift to E!] or Oll position.
- 4. Run the engine at 2.000 rpm.- 5. Measure fully-closed throttle B pressure.
-6. Move the throttle control drum to fully-opened
throttle Dosition.- 7. Measure fully-opened throttle B pressure.
THROTTLE B PRESSURE INSPECTION HOLE
PRESSURESHIFT LEVER
POStnONSYMPTOMPROBABLE CAUSEFLUID PRESSURE
StandardService Limit
Throttle B[6ll or JDi]Pressure too
high
Throttle Valve B0 15 kPa(O O.1 5 kgl/cm',
0 2.1 psi)
throttle control drum
fully closed
No or low
Throttle B
pressure
830-88O kPa
(8.5 - 9.O kgf/cm',
1 20 130 psi)
throttle control drum
tully open
780 kPa
(8.0 kgf/cm' , 1 1O psi)
throttle control drum
fully open
14-103

Transmission
Removal
. Make sure lifts, iacks and salety stands are placed
properly, and hoist brackets are attached to lhe cor-
rect position on the engine (see section 11.
. Apply parking brake and block real wheels, so vehi-
cle will nol roll off stands and fall on you while work-
ing under it.
CAUTION: Use fender covers to avoid damaging paint-
ed surtaces.
1 . Disconnect the battery negative (- ) and positive { + )
cables from the battery.
2. Remove the intake air duct and air cleaner housing
assemoty.
AIR CLEANERHOUSING ASSEMBLY
Remove the starter motor cables and cable holder
from the starter motor.
MOTOR CABLECABLE HOLDER
STARTER MOTOR'/,/ \
STARTER MOTOR CABI-E
14-104
-
5.
Remove the transmission ground cable from the
transmission hanger.
Disconnect the lock-up control solenoid valve con-
nector and the shift control solenoid valve connec-
tor, then remove the harness clamp on the lock-up
control solenoid harness from the harness s1ay.
HARNESS CLAMP
TRANSMISSIOIGROUND CABLE
Disconnect the vehicle speed sensor (VSS), main-
shalt speed sensor and countershalt speed sensor
connecrors.
{
6.
VEHICLE SPEED
VEHICLE SPEED
ll t2tor coNNEcroR
V
MAINSHAFT SPEEDSENSOR CONNECTOR
MAINSHAFTSPEED SENSORCOUNTERSHAFTSPEED SENSOR{