Page 840 of 1681
Front Sash Replacement
NOTE: Lower the glass.
1. Removel
. Door panel (see page 20-20)
a Plastic cover (see page 20,20)a Power mirror (see page 20-491a Outer molding (see page 20-381
Detach the clips, then pry the weatherstrip awayfrom the front sash.
Remove the bolts and locknut.
NOTE:
a Hold the adjusting bolt with a hex wrench when
removing the locknut.
a Scribe a line around the locknut to show the origi-
nal adjustment.
>: Bolt locations, 2
| ,f> 6x 1.0 mm
r @lE ) s.8 N.m
| \:Z 11.0 kel.m,
7.2 tbr.ril\-__ - _ -_
a: llut location. 'l
I lX "x r.2s mm
[{,W i,1i;T'-.'\:. ru_'otn'l_
IN
ADJUSTING BOLT
Remove the front sash through the center hole in the
ooor as snown.
FRONT SASH
5. Installation is the reverse of the removal procedure.
NOTE: After installing, adjust the position ol thefront sash as necessary.
a Align the tront sash with the glass using the ad-justing bolt at the bottom of the front sash.
a Check for water leaks.
NOTE: Do not high-pressure water.
Page 842 of 1681
6.
7.
Remove the inner handle (see page 20-24).
Disconnect the connector, and remove the regula-
tor through the center hole in the door.
NOTE:
a Hold the adjusting bolts with a hex wrench when
removing the Iocknuts.
a Scribe a line around the locknuts to show the
original adjustment.
a : Nut locations, 4A: Eolts locations. 3
_i@I
LOCKNUT
REGULATOB
ADJUSTING BOLT
Remove the glass guide.
NOTE:
a Hold the adjusting bolt with a hex wrench when
removing the locknut.
a Scribe a line around the mounting nut to show the
original adjustment.
a: Nut locations, 3
I x 1.25 mm22 N.m (2.2 kgf.m,16 tbt frl
LOCKNUT
ffiADJUSTINGBOLT
a;
ir,frr
(cont'd)
20-27
Page 843 of 1681

Replacement (cont'dl
L Grease all the sliding surJaces of the regulatof and
glass guide where shown.
V : Adjusting boltlocations.3
4\
A
or.,-6- thread
61SILICONE GREASE
tF ht\_:-Use liquidlock.
10.
't1.
12.
r 3.
Roll the glass up and down to see if it moves lreely
without binding. Also make sure that there is no
clearance between the glass and weatherstrip when
the glass is closed. Adjust the position ot the glass
as necessary (see page 20-40).
Attach the door harness to the door correctly (see
page 20 221.
Disconnect the power window switch from the door
harness, ihen inslall the power window switch on
the door panel (see page 20 41).
When reinstalling the plastic cover, apply adhesive
along the edge where neccessary to maintain a con-
tinuous seal and prevent water leaks (see page
20 22\.
'14. Install the door panel (see page 20'21).
Doors
Glass/RegulatoriGlass Guide
I
,l
20-28
L-
Outer Molding Replacement
\
\
NOTEr Lower the glass Jully.
1. Remove:
. Door panel lsee page 2O-2O)
. Power mirror (see page 20 49)
2.
3.
Peel the weatherstrip away from the door lsee page
20 29), then remove the screw.
Starting at the rear, pry the outer molding up and
detach the clips, then remove the outer molding.
NOTE: Take care not to twist or scratch the outer
mold ing.
>: Clip locations, 4>: Screw locations, 2
L@
NOTE: lf necessary,replace any damagedclrps,
4. Installation is the reverse of the removal procedure.
Page 849 of 1681
Doors
Outer Handle Replacement
NOTE: Raise the glass fully.
'1. Remove:
a Door panel (see page 20-32,
a Plastic cover (see page 20 32)
2. Remove the screws and clip, then move the latch.
^ 6x 1.0mm
[tJM o N.m {0.6 ksr m.
l Y llqr:llle
> : Screw locations, 3
3. Remove the bolts.
>: 8oh locations, 2
6 x 1.0 mm
A : Clip location, 'l
9.8 N.m {1.0 kgl m, I, ,,:otn , __)
TUBE
Pull out the outer hbndle with the latch.
Pry the outer handle rod out of its joint using diagonal
cuners.
NOTE:
a To ease reassembly, note location @ of the outer
handle rod on the joint belore disconnecting it.
a Take care not to bend the outer handle rod.
a Use a shop towel to protect the opening in the
door.
BUSHINGReplace.
h
5. Installation is the reverse of the removal procedure.
NOTE: Make sure the door locks and opens
properly.IaI
I
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\
\
v
t
Page 850 of 1681

Latch Replacement
NOTE: Raise the glass tully.
1. Remove:
a Door panel lsee page 20-32)
a Plastic cover (see page 20-32)
a Outer handle {see page 20-34)
2. Remove the screws and dasconnect the connector,
then remove the inner handle and lalch.
NOTE: Take care not to bend the rods.
Detach the connector.
Installation is the reverse of the removal procedure
NOTE: Make sure the inner handle rod, lock rod and
connector are connected properly.
Scaew locations, 2
€tr' l-,/
Glass/Regulatol/Center Glass
Guide Replacement
BOLT8 x 1.25 mm22 N.n 12.2 kgl'm.16 lbt.ft)
a Door panel (see page 20 32)a Plastic cover (see page 20-32)
Connect the power window switch to the door har-
ness (see page 20-41).
Peel the weatherstrip away from the door (see page
Loosen the inside stabilizers.
NOTEr Scribe a line around the bolts to show the
original adjustment.
Carefully move the glass until you can see the glass
mounting nuts, then remove them.
STAEILIZER
a: Nut locations, 2
t,h6xl.omm)@[ a ru.m ro.8 ksr'm.
i
6 tbritl
\
INSIDE STABILIZERS
(cont'd )
20-35
Page 851 of 1681
Doors
Glass/Regulator/Center Glass Guide Replacement (cont'dl
5. Carefully remove the glass Jrom the window slot as
shown.
NOTE: Take care not to drop the glass inside the
door.
x
ST
20-36
6. Remove the center glass guide.
NOTE:
a Hold the adiusting bolts with a hex wrench when
removing the locknuts.
o Scribe a line around the locknuts to show the
original adjustment.
a: Nut locations
aa.2B O, 1
12 x 1 .25 mm
v1'j-
LOCKNUT
,t^
(S)t
Y-l
[ ,"*.
22 N.m (2.2 ksf.m,
Vuloru,__
Page 852 of 1681
>: Bolt locations
l>A.4 >8.2
d|63il;o,ilIu'- *,@
i6pl-".
- 6rbr.ftr _!
7. Disconnect the connector, and remove the regula'
tor through the cenler hole in the door.
NOTE: Scribe a line around the roller guide bolts to
show the original adlustment-
8. Remove the power window motor from the
regulator.
NOTE: Before removing the power window motor,
mark the location by scribing a line across the sec-
tor gear and regulator.
V: Bolt locations, 3
POWERwlNDowMOTOR
CONNECTOR
REGULATOR
9. Grease all the sliding surlaces of the regulator and
center glass guide where shown.
10. lnstall the power window motor on the regulator.
'l 1. Check that the regulator moves smoothly by con
necting a I2 V battery to the power window motor
(see section 23).
V: Adjusting bolt Ilocations,2 \l
\
\L
I ''II
A---- |
\H./ NOTE: Use liqurd@ thread lock.
fFtSlL!=-2
t
ICENTERGLASSGUIDE
MOTOR
(cont dI
20-37
Page 855 of 1681
Doors
Glass Adjustment
\*: Adjusting bolt/locknut locations
NOTE: Take care not to damage location @ on the front sash.
\
INSIDESTABILIZEB
\
20-40
r---
GLASS
GLASS GUIDE
GLASS
\
,"a,o'a t \STABILIZER
\../ \