1998 HONDA INTEGRA sensor

Transmission
Removal (cont'd)
'12. Pry the right driveshaft out of the differential, and
pry the lelt driveshaft out ol the intermediate shaft.
13. Pull on the inboard joint, and remove the right and
lelt driveshatts (see section l6).
14. Tie plastic bags over the driveshalt ends.
NOTE: Coat all precision finished surlaces with
clean engine oil.
Disconnect the primary heated oxygen sensor
(HO2S) connector.
Remove the exhaust pipe A.
| 5.
to.
PRIMARYHEATEO OXYGENSENSOR {HO25lCONNECTOR
SELF-LOCKINGNUTReplace.
14-106
J
J
.l
18.
'17. Remove the intermediate shaft.
Remove the shitt cable cover, then remove the shilt
cable by removing the control lever.
CAUTION: Take care not to bend the shifr cablewhile removing it.
CONTROL LEVER
INTERMEDIATE SHAFT
SHIFT CABLE

L
(t RtcHT sroE covER
@ MAINSHAFT sPEEo sENsoR(O O-RINGS Reptace.
@ couNTERSHAFT spEEo sENsoR
@ HARNESS BRACKET
@ RoLLER
O coLLAR
@ O-RING Replace.
@ FEEo PIPE FLANGE
@ o-RtNG Reptace.
O) SNAP RING
@ 3RD cLUTcH FEED PIPE
@ COUNTERSHAFT LocKNUT (FLANGE NUT) RepIace,
@ couNTERSHAFT CONtcAL spRtNG wAsHER Reptace.
@ PARKING GEAR
G) ONE-WAY cLUTcH
@ COUNTERSHAFT lST GEAR
@ NEEoLE BEARTNG
@ COUNTERSHAFT 1ST GEAR COLLAR
€0 o-RING Reprace.
@ 1sT-HoLD AccUMULAToR ptsTok
@ 1sr-HoLD AccUMULAToR spRtNG
@ o-RING Reptace.
@ rsr-HoLD AccUMULAToR covER
@ SNAP RING
@ PARKING BRAKE PAWL
@ PARKING BRAKE PAWL SPRING
€0 PARKTNG BRAKE PAWL SHAFT
@ PARKTNG BRAKE pawl sroppER
€0 LOCK WASHEF Replace.
@ PARKTNG BRAKE STOP Setecrive oart
@ PARKING BRAKE LEVER
@ PARKING ERAKE LEVER SPRING
@ DowEL PrN
@ o-RlNGs Reptace.
@ RtcHT StOE COVER GASKET Reptace.
@ 1sr cLUTcH FEED ptpE
@ O-R|NGS Reptace.
@ FEEO P|PE GUTOE
TOROUE SPECIFICATIONS
@ SNAP R|NG
@ MAINSHAFT LocKNUT (FLANGE NUT) Replace
@ MAtNSHAFT coNtcAL spRtNG wAsHER Reptace.
@ 1sT clurcH ASSEMBLY
@ O-RINGS Reptace.(4D THRUST wASHEB
@ THRUST NEEDLE EEARING
@) NEEDLE EEARING
@ MAINSHAFT 1sT GEAB
@ MAINSHAFT ,IsT GEAR coLLAR
@ ROLLER
€) coLLAR
@ o-R|NG Reptace.
@ FEED PIPE FLANGE
@ o-RtNG Reptace.
@ SNAP RING
@ 1sT-HoLD cLUTcH FE€D ptpE
@ SUB-SHAFT LOCKNUT TFLANGE NUT) Reptace.
@ suB-SHAFT CONTCAL SpRtNG WASHER Reptace.
@ SUB-SHAFT 1sT GEAR
@ LocK WASHER Reptace.
@ THRoTTLE coNTRoL DRUM
6, THRoTTLE coNTRoL DRUM SPRING
@ OIL SEAL Replace.
@ THRoTTLE coNTRoL cAELE BRAGKET
@ sHtFT coNTRoL soLENoto HARNESS
G0) JOINT BOLT
@ ATF COOLER LINE
@ SEAL|NG wASHERS Reptace.
@ ATF cooLER LINE
@ ATF DrPsflcK
@ JOINT BoLT
@ vEHrcLE SPEED sENsoR
@ o-RING Reptace.
(, DRAIN PLUG
@ SEAL|NG wasHER Replace.
Bolti Nut No.Torque ValueSizeRemarks
5A
6A
6B
8A
12J
18D
r9s
21M
23C
8 N.m (0.8 kgf.m, 6 lbf'ft)
12 N.m (1.2 kgf.m,8.7 lbf.ft)
14 N.m { 1 .4 kgf .m, 1 0 lbf .ft)
22 N'm 12.2 kgf 'm, 16 lbf .ft)
28 N.m (2.9 kgf.m. 2'1 lbl.It)
49 N.m {5.O kgl.m, 36 lbf.tt)
93 N.m (9.5 kgt.m, 69 lbf.tt)
78 N.m (8.0 kgt.m, 58 lbf .ft)
103-O- 103 N.m (1O.5 - O- 10.5 kgf.m.7 5.9 - O- 75.9 tbt.ft)
5xO.8mm
6 x 1.O mm
6 x 1.O mm
8 x 1.25 mm
12x1.25mm
18 x 1.5 mm
19 x 1.25 mm
2t x |.25 mm
23 x 1.25 mm
Joint bolt
Drain plug
Sub-shaft locknut
Mainshaft locknut: Left-hand threads
Countershaft locknut: Left hand
threads
{l
14-109

Transmission
Installation (cont'd)
to.
'14. Install new set rings on the end ol the intermediate
shaft and the driveshaft.
'15. lnstall the intermediate shaft.
SET RINGBeplace.
10 x 139 N.m14.0 kgf.m, 29 lbf.ft)
Install exhaust pipe A, and connect the primary
heated oxygen sensor (HO2S) connector.
g
ISELF-LOCKING NUT10 x 1.25 mm54 N.m (5.5 kgf.m,40 tbf.frlReplace.
GASKETReplace.
SELF,LOCKING NUTS8 x 1.25 mm22 N.m {2.2 kgf.m,16 tbt.tt)Replace.
SELF-LOCKING NUTS8 x 1.25 mm16 N'm 11.6 kgf.m,12 tbf.ft)Replace.
SHAFT
14-170
6 x 10 mm BOLT
cllPs,5
1 7. Install the right and lelt drivershafts (see section '16).
NOTE: Turn the right and le{t steering knuckle fully
outward, and slide the right driveshaft into the
differential until you leel its spring clip engage the
side gear. Slide the left driveshaft into the intermedi
ate shaft until you feel the spring clip of the inter
mediate shaft engage the driveshaft.
'18. Install right damper fork, then insrall the right and
lett ball joints to each lower arm with the castle nuts
and new cotter prns.
\
COTTERReplace.CASTLE NUT12 x 1.25 mm49-59 N.m15.0- 6.0 kgf.m,36-43 lbl.tt)
19. lnstall the splash shield.
DAMPEB PINCH EOLT10 x 1.25 mm43 N.m {4.4 kgf .m, l.32 lb{.tr} - '- i
:'g
SELF-LOCKING NUT12 x 1.25 mm64 N.m {6.5 kgf.m,47 lbt.ftlReplace.
PIN
SHIELD

I20.Connect the vehicle speed sensor (VSS), mainshaft
speed sensor, and countershaft sDeed sensor con-
nectors.
VEHICLE SPEED SENSORCONNECTOB
)
k/
t"J
21. Connect the lock-up control solenoid valve connec-
tor and shift control solenoid valve conneclor, then
clamp the lock-up control solenoid harness with the
harness bracket.
22. Connect the transmission ground cable.
SPEED SENSOR
LOCK-UP CONTROLSOLENOID VALVECONNECTOR
23.Connect the starter cable to the starter motor, and
install the cable holder.
NOTE: When installing the starter motor cable,
make sure that the crimped side ol the ring terminal
is facing out (see section 23).
6 x 1.0 mm12 N.m {1 .2 kgf.m, 8.7 lbl.ft)
9 N.m(0.9 kgf.m, 7 lbt.ttl
STARTER CABLETERMINAL
STARTER CABLE
24.Install the air cleaner housing assembly and intake
arr oucl.
AIR CLEANER HOUSINGINTAKE AIRASSEMBLY
27.
Refill the transmission with ATF {see page 14-98).
Connect the battery positive (+ ) and negative { - }cables to the battery.
Start the engine. Set the parking brake, and shift the
transmission through all gears three times.
Check shilt cable adjustment as described on page
14-176.
Check the front wheel alignment (see section 18).
Let the engine reach operating temperature (the cool-ing fan comes onl with the transmission in S or @position, then turn it off and check the fluid level.
31. Road test as described on page 14-94 and 96.
25.
26.
24.
29.
30.
14-171

Power Steering Gearbox
Removal (cont'd)
Remove the cotter pin from the ball joint pin and
remove the nut.
Install the 10 mm hex nut on the ball ioint.
Be sure that the 10 mm hex nut is flush with the ball
joint pin end, or the threaded section of the ball
joint pin might be damaged by the ball joint re-
mover.
NOTE: Remove the ball joint using the special tool.
Refer to section 18 for the ball joint remover usage
instructions.
Separate the tie-rod ball ioint and knuckle using the
special tool.
CAUTION: Avoid damaging th. ball ioint boot.
t{ePrace. BALL JOINT REMOVER,23 mm07MAC - SL0020o
10. Disconnect the shift linkage (M/T model: see section
13, A,/T model: see section 14).
11. Disconnect the secondary heated oxygen sensor
(H02Sl connector, and separate the three way cat-
alytic convener by removing the self-locking nuts.
NOTE: Always replace the gaskets with new ones.
SECONDARy HEATED OXycEN SENSOR SELF-LOCKING NUT
17 -42
Replace.CATAI.YTIC CONVERTER
12.
13.
Remove the return line clamp from the left side of
the rear beam, and move the return line above the
steering gearbox.
Remove the rear beam brace rod.
Remove the left tie-rod end. then slide the rack all
the way to the ri9ht.
14.
RETURN LINE CLAMP
LEFT NE-ROD END

Power Steering Gearbox
Installation (cont'dl
11. Install the steering joint cover with the clamps and
clips.
lnstall the rear beam brace rod and return line
clamp on the rear beam.
NOTE: lnstall the rear beam brace toward the
return line clamp.
12.
CLIP
38 N.m 13.9 kgl'm,28 lbf tl)
17-60
13. Install the three way catalytic converter with the
new gaskets and new self-locking nuts, and connect
the secondary heated oxygen sensor (HO2S) con-
nector.
SECONOARYHEATED OXYGEN SENSOR CONNECTOR
22 N.m {2.2 kgf.m, 16lbIft)
Connect the shift linkage (M/T model: see section
13, A,,/T model; see section 14).
Thread the right and left tie-rod ends onto the rack
an equal number of turns.
14.

1.
Knuckle Removal
Loosen the wheel nuts slightly.
Raise the front of vehicle. and support it with safetystands in the proper locations {see section l ).
B€move the wheel nuts and front wheel.
SPINDLE NUT22 x 1.5 mmReplace.
Raise the locking tab on the
remove the nut.
spindle nut. then
Remove the brake hose mounting bolts.
Remove the caliper bracket mounting bolts, andhang the caliper to one side.
CAUTION: To pravant accidental damage to thgcaliper or braks hoso, use a shqrt piece of wirs tohsng the c8liper flom the undercarriage.
CALIPER BRACKET MOUNTING BOLTS12 x 1.25 mm
7, Remove the 6 mm brake disc retaining screws.
BRAKE DISCCheck for wear and rust.Inspection, section j9.
8. Screw the two I x L25 mm bolts into the disc topush it awav from the hub.
NOTE: Turn each bolt two turns at a time to pre-
vent cocking the disc excessively.
Remove the brake disc from the knuckle.
Check the front hub for damage or cracks.
Remove the wheel sensor wire bracket, thenremove the wheel sensor lrom the knuckle (for vehi-cles with ABS).
NOTE: Do not disconnect the wheel sensor connec-ror.
4.
6.
10.
11.
WHEEL SENSOFWIRE BRACKET
FRONT WHEEL
8 x 1.25 mm BOLTS
WHEEL SENSOR(cont'd)

Front Suspension
Knuckle/Hub (cont'd)
Knuckle lnstallation
1. lnstall the knuckle on the driveshaft.
2. lnstall the knuckle on the lower arm and the tie-rod,
then tighten the nuts and install new cotter pins.
CAUTION:
. Be carelul not to damage tho ball ioint boot.
a Torque the castls nut to the lowel torque spgci-
fication, then tight€n it only far enough to align
the slot with the pin hole. Do not align the nut
by loosening.
NOTE: Wipe off the grease before tightening the
nut at the ball joint.
NUT
ri
10 x 1.25 mm4il N.m (4.{ kgtm,32lbf.ftl
On reassembly,bend the cotter pin
as shown.
CASTLE NUT12 x 1 .25 mm49 - 59 N.m (5.0 - 6.0 kgf m, 36 -,|i| lbf ft)
3. Install the knuckle on the upper arm, then tighten
the castle nut and install a new cotter Din.
COTTER PINReplace.On reassembly,bend the cotter pin
CASTLE NUT12 x 1.25 mm39 - 47 N.m{4.0 - 4.8 kgf.m,29 - 3s rbr.ft)
;
, 'ar
COTTER PIN
18-16
4.Install the wheel sensor with the sensor mounting
bolts (tor vehicles with ABS).
lnstall the sensor wire with the two 5 mm bolts (for
vehicles with ABS).
NOTE: Be careful when installing the sensors to
avoid twisting wires.
6 mm BOLTS9.8 N.m 11.0 kgf.m,7 lbf.ftl
v_)
SENSOR MOUNTINGBOLTS9.8 N.m (1.0 kgf.m,7.2 lbl.ftl
6. lnstall the brake disc with the 6 mm brake disc retain-
Ing screws.
NOTE: Before installing the brake disc, clean the
mating surfaces of the front hub and the brake disc.
6 mm BRAKE DISCRETAINING SCREWS9.8 N.m 11.0 kgl.m, 7.2 lbf'ftl