Page 889 of 1681

Ouarter Glass
Installation (cont'd)
lf the old quarter glass is to be reinstalled land
either of the clips are broken off the molding), apply
a light coat ot primer (C 100, or equivalent|, then
apply the butyl tape to the molding as shown.
NOTE:
. Be careful not to touch the quarter glass where
adhesive will be applied.
. Do not peel the separator off the butyl tape.
//////.t Bulyl lape locations 18628, or equivalent)""' Thickness:3.2 mm {0.13 in)
Width: 6.4 mm (0.25 in)
BUTYL TAPE
300 mmn1.8 in)
lf the old quarter glass is to be reinstalled (and
either of the clips are broken off the molding), seal
the body holes with pieces of urethane tape. Set the
quarter glass upright in the opening, make align-
ment marks across the quaner glass and body with
a grease pencil at the three points shown, then
remove the quarter glass.
NOTE: Be careful not to touch the quarter glass
where adhesive will be applied.
6.With a sponge, apply a light coat of glass primer to
the inside face of the quarter glass as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your
hands. lf you do, the adhesive may not bond to
the quarter glass properly, causing a leak after
the quarter glass is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
/////1: Apotv slass oimer here.
6mm{0.24 in}
t
Page 890 of 1681

)7. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the quaner
glass opening {lange. Let the body primer dry for at
least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
. Never touch the primed surfaces with your
na nos.
//;4: Aoely bodv Pimer hare
(0.2 inl5mm
ffi
16 mminl 10.63 inl
jrlr-
Il
)HI l(
OUARTERTRIM
16 rnm(0.63 in)
)
6mmlo.24
OUARTERTRIM
IP'--
8.
L
OUARTER5 mm lO.2 in) lRtM
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mrxrng.
. Follow the adhesive manufactur's instructions.
Before filling
as shown.
Cut nozzle end
a cartridge, cut the end of the nozzle
10 mm 10.39 in)
7 mm 10.27 in)
20-75
ffi;;[,] :AoHEs' vE
8 mm 10.3 inl
2 mm (0.08 in)
in)
SIDE SPACER
10. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying the
adhesive.
. Apply the adhesive within 30 minutes after apply-
ing the glass primer.
8 mm (0.3
Tt
w
EUTYL TAPES
12 mm (0.47 in)2 mm 10.08 in)
(cont'd)
Page 891 of 1681

Ouarter Glass
Installation (cont'd)
11.Use suction cups to hold the quarter glass over the
opening, align the clips or the alignment marks
made in step 5, and set it down on the adhesive.
Lightly push on the quarter glass until its edges are
fully seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the
adhesive is dry.
Let the adhesive dry for at least one hour, then
spray water over the quarter glass and check for
leaks. lvlark leaking areas, and let the quarter glass
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours after
quarter glass installation. lf the car has to be used
within the first four hours, it must be driven slowly.
Reinstall all remaining removed pans.
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways al an angle or driving
over rough, uneven roads).
14.
12.Scrape or wipe the excess adhesive off with a putty
knile or towel.
NOTE: Use a soft shop towel dampened with alco-
hol to remove adhesive from a painted surface or
the quarter glass.
\./ r
v
, 20-76
v
Page 895 of 1681

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION: Be careful not to damage the seats, dash-
boa.d and other interior trim.
1. Remove the glass (see page 20-79) and headliner
{see page 2O-98}.
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
Remove the bolts and nuts, then remove the motor,
if necessary.
NOTE: Make sure both sliders are parallel when in-
stalling the motor.
3.
: Bolt, nut locations
A
: 8olt, 2
6x 1.0mm I9.8Nm L
Nut, 3
6 x 1.0 mm I9.4 N.m
BA:
6@{1.0 kgf7 .2 tbl:!)(1.O kgf m, I
1' lIltl /
< : Clip locations, 2
4,
FRAME
Oisconnect the drain tubes.
Remove the bolts, then remove the lrame from the
car.
NOTE: You may require assistance when removing
the trame.
A : Bolt locations, 8
TUBE CLIP
FRAME SEAL
Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
REAR DRAINTUBES
7. Installation is lhe reverse of the removal procedure.
NOTE:
a Clean the surtace of the frame.
a Check the lrame seal.
a Check tor water leaks.
DRAIN TUBETo install, slide the draintube over the {rame nozzleat least 10 mm i0.4 in).
-'
6 x 1.0 mm9.8 N.m 11.0 kgt m,7.2 tbf.fr)
FRAME
FRONTDRAIN VALVES
!
\"
20-80
\
v
Page 902 of 1681

Motor, Drain Tube and Frame Replacement
J
J
CAUTION: Be ca.eful not to damage the seats, dash-
board and other interior trim,
1. Remove the glass (see page 2O-86) and headliner(see page 20- 1OO).
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
NOTE: To remove the motor, remove the screws.
3. Disconnect the drain tubes.
4. Loosen the front bolts.
5. Remove the bolts, then remove the frame from the
car.
NOTE:
a You may require assistance when removing the
f rame.
a Take care not to bend the sunshade rails.
TUBECLIP
CONNECTORMake sure the sliders areparallel when installing themotor.
FRAMEFRAME SEAL
DRAIN TUBETo Install, slide the drain tube overthe frame nozzle at least 10 mm (0.4 in).
EOLT6 x 1.0 mm9.8 N.m l1.O kgf .m,
7 .2 tbt.ltl
Loosen the front bolts,
Fo.ward
6.
7.
SUNSHADERAILS
Pull the drain tubes out of the front and rear pillars.
NOTE: Before pulling out the drain tube, rie a string
to the end oI it so it can be reinstalled.
Installation is the reverse ol the removal procedure.
NOTE:
a Install the tube clips with the ends {acing the side to ease
a Clean the surface of the frame.
a Check the frame seal.
a Check lor water leaks.
a Make sure the sunshade moves smoothly.
FRONTDRAIN VALVES
installation of the headliner.
Page 907 of 1681
lnterior Trim
Replacement (cont'd)
6. Remove the rear trim Panel.
V: Clip locations, 7
1) Push the inner clip.
NOTE: Do not PUshii in too far.
2) Detach the clip by
pulling it.
CLIPINNER CLIP
@M)
Remove the speaker lid and left access panel from
the side trim Danel.
> : Clip locations
Atr : Clip, 2
,^*i--_ l
HOOKS
HOOKS
HOOKS
SPEAKERLID
LEFTACCESSPANEL
PANEL
BV: Clip, 2
-@P,,
-v_)
.1
.oK=
tLh-
8. Remove the side trim Panel
> : Clip locations
A>: Clip, 4 B> : CliP, 4
hll rll
AH sl
g) t)
C>: Clip, 3 DV: clip, 1
ill 1 zz77z7v I
WI Wy'/"_/
>: Bolt, screw locations
A>: Bolt, 2 B): Screw, 2 |
I.4 .\
w) w__)
NOTE: Disconnect the cargo area light connector
Jrom the lelt side trim Panel.
CARGO AREALIGHT
Page 910 of 1681
Rear pillar trim panel/Rsar shelf trim panel/Real shelt
removal:
1. Remove both seat-back side bolsters {see page 20-
113).
2. Remove the upper portion of the rear door sill mold-
ing, then pull the rear door trim away on each side.
> : Clip locations, 2
REAR PILLAR TRIM PANEL
SII-I MOLDING
3. Remove both rear pillar trim panels.
> | Clip locations, 12
NOTE: When installing, make surethe rear window defogger wireharness is routed properly.
1
I
,
4. Remove the rear shell trim panel.
V: Clip locations, 2
5. Slip the rear seat belt through the slit in the rear shelf.
REAR SHELF
Remove the seat lock cover (see page 20 113) and
high mount brake light (see section 23).
20-95
Page 913 of 1681
Headliner
Replacement
CAUTION: When prying with a llat tip screwdriver. wrap
it with protective tape to prevent damage.
NOTE:
a Take care not to bend and scratch the headliner.
a Be careful not to damage the dashboard and other in
renor rr|m.
a Fold the front seat-back backward.
Hatchback
1. Remove:
a Door trim (see page 20-93)
. Front pillar trim (see page 20-91)
a Ouarter trim (see page 20-93)
a Coat hanger (see page 20 93)
a Rearview mirror (see page 20-52\
2. Remove the sunvisor and holder from each side.
: Sc.ew locations, 6
^l
r$,,
)
LOCK WASHER(o{rtsid€}
^cl
H
A2P-suNvlsoR
)
ERACKErHOLOER
20-98
3. Remove the lront and rear ceiling lights, then dis-
connect the connectors.
: Screw, nut locations
A : Screw, 2B : Nut, 2
\g .)Y)
HOOK
)
(s)
V AI ./
LENS
HOOK
A
N)
YLENS
CONNECTOR
CONNECTOR