Page 1097 of 1395
Description
The air conditioner system removes heat from the passenger compartment by circulating refrigerant through the systemas shown below.
High'temperature/ High-temperature/
high-pressure gas h igh-pressure liquid
Suction and compression Radiation of heat
High-temperature/
high-pressu re liq uidr raps oeons,
and removes
motsture
More liquidified
row-pressure vapor
EVAPoRAToR (-l EXPANSToN vAL
SUCTION LINEtLow-PRESSURE S|OEt
LIOUID LINE
CONDENSER
coMpREssoR Il- coruoerusenl* necetve
Less moisturized
low-pressure vapor
Absorption of heat
DISCHARGE LINEIHIGH.PRESSURE SIDEI
This vehicle uses HFC-I34a (R-l34a) refrigerant which does not contain chlorofluorocarbons. Pay attention to the follow-ing service items:
. Do not mix refrigerants CFC-12 (R-12) and HFC-l34a (R-134a). They are not compatible.. Use only the recommended polyalkyleneglycol (PAG) refrigerant oil (SP-10) designed for the R-134a compressor.Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in compressor failure.. Afl Ay'C system parts (compressor, discharge line. suction line, evaporator, condenser. receiver/dryer, expansion valve,O-rings for joints) have to be proper for refrigerant R-134a. Do not confuse with R-12 parts.
. Use a halogen gas leak detector designed for refrigerant R-134a.. R-12 and R-134a refrigerant servicing equipment are not interchangeable. Use only a recovery/recycling/charging stationthat is U.L.iisted and is certified to meet the requirements of SAE J2210 to service R-134a air conditioning system.. Always recover the refrigerant R-134a with an approved recovery/recycling/charging station before disconnecting anylVC fitting.
EVAPORAYOR
22-7
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Page 1098 of 1395
Circuit Diagram
UNDER.DASHFUSEiRELAY BOXIGNIT ON SWITCHUNDEB HOOD FUSE/RELAY BOX
/6'^' F;t"^i IwHTBLK + **f ,o+trrffl- eLK/YEI f
\_-./
,JCPRESSURESWITCN2 /: 1Btu/RED -{.-!}- Btu/yvHT\,-/
BLU'ryVHTBLK
G401G402
RED
I,
mI d I CoMPRESSORI I I CLUTCH
LIl
I
CONDENSER
MOTOR
BLK/RED GRN WHT
I I,^,^,", I
L^"^,Y**t,|
T*.'1 Y
lllBLK BLK BLK
rtl
lll---
G201 G101 G202
COMPRESSOFCLUTCHRELAY
22-8
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Page 1100 of 1395
Troubleshooting
Symptom Ghart
For electrical malfunctions which are indicated by the self-diagnostic system, reter to selt-diagnosjs function (see next
page).
Note these items before troubleshooting a symptom.
. Check the engine coolant level, and allow the engine to warm up before troubleshooting.
. Anv abnormality must be corrected before continuing the test.
. Because of the precise measurements needed, use a digital multimeter with an output of 1 mA or less at the 20 kO
range when testing.
. Before performing any troubleshooting procedures check:
- Fuses No. 47 17.5 AJ, No. 55 (40 A), No. 56 (20 A), No. 57 (20 A) in the under-hood fuse/relay box, and No. 17 {7.5 A) in
the under-dash fuse/relay box.._ Grounds No. G101, G201, G202, G401, G4O2
- Cleanliness and tightness of all connectors
SymptomSse pags
Mode control motor does not run, or one or more modes are inoperative.
Recirculation control door does not change between Fresh and Recirculate.22-24
Radiator fan does not run at all (but condenser fan runs with the AVC on).
Condenser fan does not run at all {but radiator fan runs with the Ay'C on).22-29
Both fans (radiator and condenser) do not run for engine cooling. but they both run with the A,/C
on.
Both fans do not run with the Ay'C on22-33
Compressor clutch does not engage.22-34
AJC svstem does not come on (both fans and compressor).22-37
Both heater and A/C do not work,22-39
22-10
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Page 1106 of 1395
Troubleshooting
Blower Motor
Recirculation indicator light indicates Diagnostic Trouble Code (DTC) 2: A problem in the blower motor circuit.
The speed of the blower motor is controlled by signals sent from the heater control panel,
BLOWER MOTOR 2P CONNECTOR
JUMPEFw|RE
Wire side of lemale terminals
Blower motor do.3 not run at all.
Selt-diagnosis circuit check indi-cates a problem in the blowermotor circuit,
check rhe No. 55 (40 A) {use inthe under-hood fuse/relay box,and the No. 17 (7.5 A) fuse in theunder-dash fuse/relay box.
Replace th6 fuse(s), and rechalck.
Check tho blowe. motor inputand output cilcuh:1. Connect the No. 2 terminal ofthe blower motor 2P connec-tor to body ground with ajumper wrre.2. Turn the ignition switch ON (ll).
Does the blower motor run?
Chock the blower moto.:1. Disconnect the jumper wireand the blower motor 2P con-nector.2. Measure the voltage betweenthe No. l terminal and bodygrou nd.
Check tho blower motor rolay:1. Turn the ignition switch OFF.2. Romove the blower motorrelay from the under-hoodfuse/relay box, and test it (seepage 22 45l'.
fo page 22-11
fo page 22-19
22-16
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Page 1107 of 1395
From page 22-16
Check lhe blower motor hightelay:1. Turn the ignition switch OFF,and disconnect the ju mper
2. Remove the blower motorhigh relay, and test it {seepage 22-45).
Check for rn opon in the wire:l. Connect the No. 1 terminal ofthe blower motor high relay4P connector to body ground
with a iumper wire.2. Turn the ignition switch ON (ll).
R6pair opcn in the wire botwoenthe blower motor and the blowermotoi high relry.Does the blower motor run?
Check tor an opon in the wire:'1. Turn the ignition switch OFF,and disconnect the iumper
2. Turn the ignition switch ON {ll).3. Meas0re the voltage betweenthe No. 2 terminal of theblower motor high relay 4Pconnector and body ground.
Repair opon in the wiro betweonthe No. 17 fuse and tho blowelmotor high relay.ls there battery voltage?
Check tor an open in the wire:'1. Turn the ignition switch OFF.2. Check lor continuity betweenthe No. 3 terminal ot theblower motor high relay 4Pconnector and body ground.
Check for an open in the wirebetween the blowar motor highrel.y and body ground. lf the wiroi3 OK, check fo. poor ground atG{Ol .nd Gt|()2,
To page 22-18
BLOWER MOTOR HIGH BELAY itP CONNECTOR
BLU/BLK rF r.--1 1 2 )l|_#
.ruuee" I l31i
wrRE I
Wire side of female terminals
(cont'd)
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Page 1112 of 1395
Troubleshooting
Mode Control Motor
NO
MODE CONTROL MOTOR 7P CONNECTOR
13I5
BLK/YEL
Wire side of female terminals
HEATER CONTROL PANEL 2OP CONNECTOR
BRN/WHT
Wire side of female terminals
Mode control motol does not run.or ono or more modes are inoD€aa-
Check the No. 17 {7.5 A) Iuse inthe under-dash fuse/relay box.
Replace the tus€, snd iecheck.
Chock tor an open in th€ wi.6:1. Disconnect the mode controlmotor 7P connector.2. Turn the ignition switch ON (ll).3. Measure the voltage betweenthe No. l terminal and bodyground.
Repair opon in the wire betwoontho No. 17 luse and tho modecontrol motor.
Check the mode control motor:1. Turn the ignition switch OFF.2. Test the mode control motorGee page 22 41') .
Chock th€ mode cont.ol link.geand doors:1. Remove the mode controlmotor (see page 22-41).2. Check the mode control linkageand doors for smooth move-ment,
ls lhe mode control motor OK?
Do the mode control linkageand doors move smoothly?
Replece the inod6 control motor.
Chock for s shon in the wir€s:1. Remove the heater controlpanel (see page 22'46).2. Check for continuity betweenthe No. 12, 13, 14, 15, 16 and 19terminals ol the heater controlpanel 20P connector and bodyground individuaily.
Repair any short in the wire(slbetween the mode control rnotoaand the h6ater control Danel.
ls there continuity?
2l,/1,/8I10
111213ta151617r81320
BLU
[E!r!
YEL/RED
Ii
To page 22-23
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Page 1114 of 1395
Troubleshooting
Recirculation Gontrol Motor
YES
To page 22-25
REORCULATION CONTROL MOTOR,rP CONNESTOR
q?- T--- V-l
l1, lrl/l1lI BI.IUYEL(v)
+
Wire side of female terminals
Rocirculation control door do6snoi chango botw€en Fresh andReci.culate.
Check the No. 17 {7.5 A)tuse in theunder-dash f use/relay box.
Roplace the fu36, and rechock.
Check for .n open in the wire:1. Disconnect the recirculationcontrol motor 4P connector.2. Turn the ignition switch ON (ll).3. Measure the voltage betlveenthe No. l terminal and bodyground.
Repair op6n in the wire bdtweenthe No. 17 fuse and thc recircule-tion control motor.
Check the rocirculation controlmoior:1. Turn the ignition switch OFF.2. Test the recirculation controlmotor (see page 22-42).
Chock ths r.circulation controllinkag. end doori1. Remove the recirculation con-trol motor (see page 22,42).2. Check the recirculation controllinkage and door for smooth
Do the recirculation control linkage and door move smoothly?Boprir the recirculrtion controllinkag. or dooJ,
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Page 1116 of 1395
Troubleshooting
Radiator Fan
MDIATOR FAN RELAY 4P SOCKET
Radiator tan doos not run at sll(but condonser fsn runs with theA/C onl.
Check rhe No. 57 (20 Alfuse in theunderhood fuse/relay box, andthe No. 17 17.5 A) luse in the0nder-dash fuserelay box.
R.pl.c. th. fur€|.l, .nd r.chack.
Remove the radiator fan r6lay,and test it {see page 22-45).
R.pllco tha r.diator frn rehy.
Check the und.r-hood fus./r.l.ybox:Measure the voltage between theNo. 2 terminal ol the .adiator tanrelay 4P socket and body ground.
Chock the radiator tan:Connect the No. 1 and No.2 t€rminals of the radiator fan relay4P socket with a iumper wire.
Does th6 radiator fan run?
fo page 22-28
fo page 22-21
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