1998 HONDA CR-V atf

Transmission Housing Bearings
Mainshaft/Countershaft Bearings Replacement
1. Expand each snap ring with snap ring pliers, then
push the bearings out of the transmission housing
using the special tools and a press as shown.
Do not remove the snap rings unless it's necessary
to clean the grooves in the housing.
DFIVER077a9 - 001(xx)o
ATTACHMENT
ATTACHMENT
. Mainshaft Bearing Romoval:
ATTACHMENT, 72 x 75 mm
077/16 - 0010600
. Countqrshaft Bearing Removal:
ATTACHMENT, 62 x 68 mm
07746 - 0010500
MAINSHAFT BEARING
4.
Expand each snap ring with snap ring pliers, then
coat the new bearings with ATF and insert them
part-way into the housing using the special tools
and a press as shown. Install the bearings with the
groove facing outside the housing.
Release the pliers, then push the bearings down
into the housing until the rings snap in place
around them.
077/49 - 0010000
ATTACHMENT
. Mainshaft Bearing Installation:
ATTACHMENT,72 x 75 mm
07746 - 0010600
. Countershaft Bearing Instsllation:
ATTACHMENT, 52 x 68 mm
077'16 - 0010500
After installing the bearings, verify the following:
. The snap rings are seated in the bearing and
housrng grooves.
. The snap rings do not bind.
. The ring end gaps are correct,
l0 - 0.28 in)
SNAP RING
ENDGAP:0-7rnm
14-227
www.emanualpro.com

Transmission Housing Bearings
Sub-shaft Bearing Replacement
1. Expand the snap ring with snap ring pliers, thenpush the bearing out of the transmission housingusing the special tools and a press as shown.
Do not remove the snap ring unless it,s necessaryto clean the groove in the housing.
ATTACHMEI{T,5:l x 68 mm07r{5 - @10500
SNAP RI]TG
DRIVER07749 - tDl(xx)o
ATTACHMENT,6:l x 68 mm077a6 - (X,r0500
14-228
SNAP RING
Expand the snap ring with snap ring pliers, thencoat the new bearing with ATF and insert it part-way into the housing using the special tools and apress as shown. lnstall the bearing with the groovefacing outside the housing.
Release the pliers, then push the bearing down intothe housing untilthe ring snaps in place around it.
DRIVER07743 - 0010mo
ATTACHMENT,{i:l x 68 mm07746 - 0010500
GROOVE
After installing the bearing, verify the following:
. The snap rjng is seated in the bearing and hous_ing grooves.
. The snap ring does not bind.. The ring end gap is correct,
ENDGAP:0-7mm
www.emanualpro.com

Torque Gonverter Housing
BearingsGontrol Lever Assembly
Countershaft Bearing Replacement
1. Remove the countershaft bearing using the specialtool.
SLIOE HAMMER,3la" -16(Commercially available)
ADJUSTABLE BEARINGPULLER,25 - 40 mm07736 - A0100OB ol07736 - A01m0A
Install the ATF guide ptate.
Install a new countershaft
converter housing.
COUNTERSHAFTBEARING
bearing in the torque
DRIVER077i19 - 001m00
14-230
ATF GUIDE PLATE
Replacement
Check the condition and movement of the control leverassembly, lf the control lever assembly binds or doesnot move smoothly. replace it.
1. Remove the 6 x 1.0 mm bolt and lock washer.
2. Remove the change shaft trom the torque converterhousing.
3. Remove the control lever assembly from the controlshaft.
4. Install the new control lever assembly in the reverseorder of disassembly, until it bottoms in the torqueconverter housing.
LOCK WASHERReplace.
www.emanualpro.com

Transfer Drive Gear Bearing
Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing from the transfer
drive gear using the special tools and a press.
(Commercially available)
Install the new tapered roller bearing in the transfer
drive gear using the specialtools and a press.
ATTACHMENT,l()x50mm
07LAD - PWSo6o1
GEAR
14-237
Transfer Driven Gear Shaft
Bearing Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing from the transfer
driven gear shaft using a press and a collar.
B€ANf{G SEPARATO0 - 1112'(Comm6rcially availablel
2. Install the 35 mm thrust shim on the transfer drivengear shaft,
3, Install the new tapered roller bearing on the transfer
driven gear shaft using the special tools and apress.
PNESSDRIVER iO mm l.D.0t7a5 - 00:I)100
I
n
ru
ATTACHMENT.35 mm l.D.0t715 - 0030400
www.emanualpro.com

Transfer Assembly
Transfer Housing Roller Bearing
Replacement
NOTE; Coat all parts with ATF du.ing reassembly.
1. Remove the roller bearing from the transfer hous
Ing.
Install the new roller bearing using the special tools
and a press.
TRANSFER HOUSING
ATTACHMENT,62x68mm07746 - 0010500
14-238
Transfer Cover A Bearing Outer
Race Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing outer race from
transfer cover A by heating the cover to almost
212"F llOO"Cl using a heat gun. Do not heat the
cover over 212"F (100"C).
Install the 68 mm thrust shim in transfer cover A.
Install the tapered roller bearing outer race using
the special tools and a p.ess.
www.emanualpro.com

Transfer Housing Bearing Outer Race Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing outer race from
the transfer housing.
Install th€ new tapered roller bearing outer race
using the specialtools and a press.
DRIVER077$ - 0010(ro0
TRANSFER HOUSING
Bearing Outer Rac6 Locations
and Special Tool Applications
TRANSTER HOUSINGSacttonal vi.wATTACHMENT,62x68mm077a5 - @105dt
ATTACHI'E'{T,{i:l x 6t mm07746 - rDl05rr0
ATTACHMENT,52x55mm07t46 - dtroa{x,
14-239
www.emanualpro.com

Transfer Assembly
Reassembly
NOTE:
. While reassembling the transfer assembly:. Check and adjust the transfer gear tooth contact.. Measure and adjust the transfer gear backlash.. Check and adjust the tapered roller bearing stan-
ing torque.
. Coat all pans with ATF during reassembly.. Replace the tapered roller bearing and the bearing
outer race as a set if either part is replaced.. Replace the transfer drive gear and the transfer dri-ven gear shaft as a set if either part is replaced.
Outline of Assembly
1.Select the 35 mm thrusi shim.
Psrtorm this procedute if the transter driven g€ar
shaft or the tapered roller bearing on the transfer
driven gear shaft is replaced.
Prea$emble the parts to check and adiust transtelgear backlash and transfer gear tooth contact.
Disassemble the parts, then assemble the translerdriven gsar shaft and its related pans.
2.
3.
4. Measure and adjust the starting torque oI the
transfer driven gear shaft tapered roller bearing.
5. Assemble the transfer shaft and its related parts.
6. Measure and adiust the total starting torque.
35 mm Thrust Shim Selection
L Select the 35 mm thrust shim if the transfer drivengear shaft or the tapered roller bearing on the trans-
fer driven gear shaft is replaced.
Calculate the thickness of the 35 mm thrust shimusing the formula below.
FoRMULA:+ -*-+c=x
A: Number on the existing transfer driven gear shaft
B; Number on the replacement transfer driven gear
shaft
C: Thickness ofthe existing 35 mm thrust shimX: Thickness needed for the replacement 35 mmthrust shim
NOTE: The number on the transfer driven oear
shaft is shown in 'll100 mm.
14-240
EXAMPLE:
C: EXISTING 35 mmTHRUST SHIMThickness: C=1.05 mm
X: REPLACEMENT 35 mmTHRUST SHIMThickness: X=?? mm
Number: A=+2Numbe.: B=-'l
Ar EXISTING TRANSFERDRIVEN GEAR SHAFT
x= A - B .c" 100 100 -
2-1
100 100 '-
= 0.02 + 0.0'l + 1.05=1.08 {mm)
B: REPLACEMENT TRANSFERDRIVEN GEAR SHAFT
Select 35 mm thrust shim thickness of l08 mm(0.043 in). lf the tapered roller bearing on the transfer
driven gear shaft is replaced.
Measure the thickness of the replacement bearingand the existing bearing, and calculate the difference
of the bearjng thickness. Adjust the thickness of the
existing 35 mm thrust shim by the amount of differ-
ence in bearing thickness, and select the replacement
35 mm thrust shim.
THRUST SHIM, 35 mm
Shim No.Part NumberThickness
41361 - PS3 - 0000.72 mm (0.028 in)
41362-PS3-0000.75 mm {0.030 in}
c41363-PS3-0000.78 mm (0.03'1 in)
D41364-PS3-0000.81 mm (0.032 in)
41365-PS3-0000.84 mm (0.033 an)
F41366-PS3-0000.87 mm (0.034 in)
41367-PS3-0000.90 mm (0.035 in)
H41368-PS3-0000.93 mm (0.037 in)
41369-PS3-0000.96 mm 10.038 in)
41370-PS3-0000.99 mm (0.039 in)
K4 r371 - PS3 - 0001.02 mm (0.040 in
41372-PS3-0001.05 mm (0.041 in
M41373-PS3-0001.08 mm (0.043 in
N41374-PS3-000'1.11 mm 10.044 in
www.emanualpro.com

Transfer Assembly
Reassembly (cont'd)
7.Secure the transfer housing in a bench vise with
soft jaws, then install the special tool on the com-
panion flange. To prevent damage to the transfer
housing, always use soft jaws or equivalent materi-
als between the transfer housing and the vise.
Tighten the locknut while measuring the starting
torque so the starting torque is within 0.98 - '1.39
N.m (10.0 - 14.2 kgf.cm, 8.68 - 12.3 lbnin).
NOTE:
Coat the threads of the locknut, and the shaft
with ATF before installing the locknut.
Do not stake the locknut in this step.
STARTING TOROUE:
0.98 - 1.39 N.m
{10.0 - 14.2 kgrf.cm,8.68 - 12.3 lbf'inl
COMPANION FLANGEHOLDER
07JAB - @1020A
14-242
9. Install the transfer shaft in the transfer housing,
then install the tapered roller bearing, transfer shaft
collar.25 mm thrust shim, transfer drive gear, coni-
cal spring washer, and locknut on the transfer shaft.
NOTE:
. Coat the threads of the locknut. and the shaft
with ATF before installing the locknut.
. Do not stake the locknut in this step.
TRANSFER
THRUST SXIM,25 mmSelective pan
TRANSFER DRIVEGEAR
CONICAL SPRINGWASHERReplace.
www.emanualpro.com