1998 HONDA CR-V main

Fuel Supply System
PGM-FI Main Relay (cont'dl
('98 - 00 models)-l
(From page 11,188)
Check lor an open in the wire(FLR line):1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM connector A (32P1.3. Check for continuity betweenthe PGM-FI main relay 7P con-nector terminal No. '1 and ECM/PCM connector terminal 416.
Repaia open in the wire betweenthe EcM/PcM lAl5l .nd thePGM-FI m.in relay.
Check for an open in the wiresllcPl,lGP2linos):1. Reconnect the ECM/PCN4 con-nector I (25P).2. Reconnect the PGM Fl mainretay connector.3. Turn the ignition switch ON l).4, Measure voltage betweenECM/PCM connector terminalsB1 and 82, and between 89and 82.
Ropai. open in tho wire b6t-we€n th. ECM/PCM lBt, Btl.nd the FGM-FI main rd.y.R€plac€ th6 FGM+| main retay,
Chock for an open in the ECM/PCM:1. Turn the ignition switch OFF.2, Measure voltage betweenECM/PCM connector terminals416 and 82 when the ignitionswitch is first turned ON (tl) for
Subrtitute e known-good ECM/PCM and recheck. lf prescribsdvoltage b now ovrihble, replacothe originel ECM/PCM.
ls there 1.0 V or less?
Check the PGM-FI main.elav(s6e page 11-1871.
PGM.FI MAIN RELAY 7P CONNECTOF (C€2)
Wire sid€ of female terminals
ECM/PCM CONNECTOR B I25PI
IGP2(YEL/BLKI
ECM/PCM CONNECTORS
a t32Pl
Wire side of female terminals
Wire side of f€male terminsls
1 1-190
Dde"Jt;;liL-F-T--
PGl(BLK}
38s l1011131719202122
www.emanualpro.com

Intake Air System
System Description
The system supplies air for all engine needs. lt consists of the intake air pipe, Air Cleaner, intake air duct, Throttle Body
(TB), ldle Air Control (lAC) Valve, fast idle thermo valve, and intake manifold. A resonator in the intake air pipe provides
additional silencing as air is drawn into the system.
INTAKE MANIFOLD
YEL| - - Fiom PGM'FI
BLK T MAIN RELAY
IDLETHERMO
lJ- _iuo'u'j"'
INTAKEAIR DUCT
vaRtousSENSORS
FESONATON
THROTTLEBODY (TB)
1 1-193
www.emanualpro.com

Release Bearing
lnstallation
NOTE: Use only Super High Temp Urea Grease (P/N
08798 - 9002).
1. With the release fork slid bet\iveen the release bear-
ing pawls. install the release bearing on the main-
shaft while inserting the release tork through the
hole in the clutch housing.
lPlN 08798 - 9002)0.,1- 1.0 I (0.01 - 0 04 ozl
(P/N 087989002)
(P/N 08798 9002)
1.0 - 1.6 g
{0.0,1 - 0,06 ozl
-6.l(P/N 08798 -
r iz]))
| (,4\1t1t
/\[wRELEASEFORKBOOT
Align the detent of the release fork with the release
fork bolt, then press the release fork over the
release fork bolt sequarelv.
12-12
3. Move the release lork right and left to make sure
that it tits properly against the release bear'rng. and
that the release bearing slides smoothlY.
Install the release tork boot; make sure the boot
seals around the release fork and clutch housing.
4.
www.emanualpro.com

Manual Transmission
Diff€rential
lndex ...................... ......... 13-38
Backlash Inspestion ..,....,.,.....................,......, 13-38
Final Driven Gear Replacement .................... 13-39
Tapered Roller BearingReplacement ............. 13-39
Bearing Outer Race Replacement ......,.,........ 13-i10
Tapered Roller Bearing PreloadAdiustment ............... 13-il1
Oil Seal Reolacement .................................... 13-/l:}
Transfer Assembly
lllustrated Index ............. 13-il4
Inspection ..,....,.,......,...... 13-46
Disassembly ................... 13-47
Transfer Drive Gear BearingReplacement ...,..................,....................... 13-ilg
Transfer Driven Gear Shaft BearingReplacement .............................................. 13-ilg
Transfer Shaft Disassembly/Reassembly .............. 13-50
Transler Cover A Bearing Outer RaceRep1acement.........,.,.,..........,....,...,.........,., 13-50
Transter Housing Bearing Outer RaceReD1acement.............................................. 13-51
Reassembly ..-............,... 13-52
Mainshaft Bearing/Oil Seal
Beplacement .................. 13-62
Countershaft Bearing
Replacement .,,.,.,., ..,...... 13-63
Mainshaft Thrust Clearance
Adiustment .................... 13-6,1
Transmission Assembly
Reassembly .,.,.,.,..,.,....,., 13-67
fnstaffation .,.,.............,... 13-72
Gearshift Mechanism
Overhaul ................ .........13-17
www.emanualpro.com

Special Tools
ll
Ref. No. I Tool NumberDsscriptionOty I Page Roterence
o
o,6)
@-o
\9'
a
@6r
@
o
@
@
@
@
@
@
@
@
@
07GAD - PG40100
07GAJ - PG20110
07GAJ - PG20130
07HAJ - PK40201
07JAC - PH80000
07JAD - PH80101
07JAD - PH80400
07LAD - PW50601
07RAB - 0020000
07746 - 0010100
07746 - 0010300
07746 - 0010400
07746 - 0010500
07746 - 0010600
07746 - 0030100
07746 - 0030300
07746 - 0030400
07749 - 0010000
07947 - SD90200
07979 - PJ40001
Driver Attachment
Mainshaft Holder
Mainshaft Base
Preload Inspection Tool
Adjustable Bearing Remover Set
Driver Attachment
Pilot, 28 x 30 mm
Attachment, 40 x 50 mm
Companion Flange Holder
Attachment,32 x 35 mm
Attachment, 42 x 47 mm
Attachment, 52 x 55 mm
Attachment, 62 x 68 mm
Attachment, 72 x 75 mm
Driver, 40 mm l.D.
Attachment. 30 mm l.D.
Attachment, 35 mm l.D.
Handle
Attachment
Magnet Stand Base
1
1
1'l
1
1
1
1
1
1'I
1
1
1
1
13-43
13-66
13-66
13-41
13-62. 63
13-43, 53
13-43
13-39, 49
13-48,54,57,58
13-18, 68
13-27,34, 62
13-40. 51't3-40, 50. 51, 61,
oz, oJ
13-40
13-27 ,34,35, 49,
tJ-5C
13-27,34
13-14,27.34, 40,
43, 49, 50, 51, 53,
61,62,63,68'13-49
13-66
* Must be used with commercially available 3/8" - 16 Slide Hammer.
o@(9ta\
oG)
,d,(oo@(9(}@o@
.A IAa 5-z
Special Tools
www.emanualpro.com

MaintenanceBack-up Light Switch
Transmission Fluid
NOTE: Check the fluid with the engine OFF and vehicle
on level ground.
1. Remove the filler plug. then check the level and
condition of the fluid.
FILLER PLUG44 N.m {4.5 kgf.m. 33 lbf ftl
ll
Ptopet Level
\--ril /
HllllllTl /
Hllllrlll /_rf-F{--rno."."
ll| | Replaco.
The fluid level must be up to the filler hole. lf it is
below the hole, add fluid until it runs out. then rein-
stall the tiller plug with a new washer.
lf the transmission fluid is diny, remove the drain
plug and drain the fluid.
FILLEB PLUGa,a N.m 14.5 kgf..n. 33 lbt'ftl
DRAIN PLUG39 N m (4.0 kgf.m, 29 lbf'ft)WASHERReplace.
Reinstall the drain plug with a new washer. and
refill the transmission fluid to the proper level.
NOTE: The drain plug washer should be replaced at
every fluid change.
Reinstall the filler plug with a new washer.
Fluid Capacity
1.7 / {1.8 US qt, 1.5 lmp qtl at oil change
2.1 ! 12.2 US qt, 1.A lmp qtl at overhaul
Alwavs use Genuine Honda Manual Transmission
Fluid (MTF). Using motor oil can cause stiffer shift-
ind because it does not contain the proper additives.
Test/Replacement
1. Disconnect the connectors from the switch.
Terminal side oImale lerminals
BACK.UP LIGHT SWTTCHr 25 N.m 12.5 kgt m, 18 lbf.ftl
WASHERReplace.
Check for continuity between the No. 1 and No. 2
terminals.
. There should be continuity when the shift lever
tnto reverse.
. There should be no continuity when the shift
lever in position except reverse,
lf necessary, replace the switch.
13-3
www.emanualpro.com

25. Remove the transmission mounting bolts and the
rear engine mounting bolts.
REAR ENGINE MOUNTING BOLTSReplace.
TRANSMISSION
Pull the transmission away from the engine until it
clears the mainshaft, then lower it on the transmis-
sion jack.
NOTE: Take care not to bend the clutch line.
Remove the starter motor and hose clamp from the
transmission housing.
STARTERMOTOR
28. Remove the release tork boot. release bearing, and
release fork from the clutch housing
RELEASEBEANING
13-1 1
www.emanualpro.com

Transmission Assembly
lllustrated Index
Refer to the drawing below for the transmission disassembly/reassembly.Clean all the pans thoroughly in solvent, and drv with comoressed air.
I LuUri""r" utt the parts with MTF before reassembly.
NOTE:
t This transmission uses no gaskets between the major housings; use liquid gasket (p/N 0g718 - 0001 or oE7l8 - 0003)(see page 13-69, 71).. Always clean the magnet @ whenever the transmissjon housing is disassembled.. Inspect all the bearings for wear and operation.
C) sHrFr FoRK ASSEMBLY.Index page, l3-21(a MAINSHAFT ASSEMBLY.Index page, 13-23(9 28 mm WASHER€) 28 mm SPRTNG WASHERO BALL BEARINGa6) OIL SEAL ReDlace.(D 14 x 20 mm DOWEL ptN
G) couNTERSHAFT ASSEMBLY.lndex page, 13-28
NEEDLE SET PLATENEEDLE BEARINGOIL GUIOE C PLATEMAGNETDIFFERENTIAL ASSEMBLY.lndex page, 13-38O-nlNG Beplace.TRANSFER ASSEMBLY.Index page, '13,44
OIL SEAL Replace.VEHICLE SPEED SENSORCLUTCH HOUSINGREVERSE LOCK CAMREVEESE SHIFT HOLDERREVERSE IDLE GEARREVERSE GEAR SHAFTTHRUST WASHER,20 x 36 x 2COLLER, 15 x 20 x 20
aol
@o@@
(D
i9
@@@(9
@@@e3@
13-12
www.emanualpro.com