Troubleshooting
Recirculation Gontrol Motor
YES
To page 22-25
REORCULATION CONTROL MOTOR,rP CONNESTOR
q?- T--- V-l
l1, lrl/l1lI BI.IUYEL(v)
+
Wire side of female terminals
Rocirculation control door do6snoi chango botw€en Fresh andReci.culate.
Check the No. 17 {7.5 A)tuse in theunder-dash f use/relay box.
Roplace the fu36, and rechock.
Check for .n open in the wire:1. Disconnect the recirculationcontrol motor 4P connector.2. Turn the ignition switch ON (ll).3. Measure the voltage betlveenthe No. l terminal and bodyground.
Repair op6n in the wire bdtweenthe No. 17 fuse and thc recircule-tion control motor.
Check the rocirculation controlmoior:1. Turn the ignition switch OFF.2. Test the recirculation controlmotor (see page 22-42).
Chock ths r.circulation controllinkag. end doori1. Remove the recirculation con-trol motor (see page 22,42).2. Check the recirculation controllinkage and door for smooth
Do the recirculation control linkage and door move smoothly?Boprir the recirculrtion controllinkag. or dooJ,
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Troubleshooting
Compressor (cont'dl
COMPRESSOR CLUTCH RELAY4P SOCKET
1
2
43
BLK/YEL
PCM CONNECTOB A I32P)
'97 model:
Wire side of female terminals
PCM/ECM CONNECTOR A {32P}
38 - 00 models:
Wire side of {em6le terminals
* How to use the BackDrobe SetsConnect the backprobe adapters to the stacking patch cords, and connect the cords to a multi-meter. Using the wire insulation as a guide for the contoured tip ot the backprobe adapter,gently slide the tip into the connector trom the wire side until it comes in contact with the teFminalend o{the wire {see section l1).
Frcm page 22-34
Ch6ck for an open in the wire:1. Disconnect the jumper wire.2. Turn the ignition switch ON (ll).
3, Measure the voltage betweenthe No. 4 terminal ot the com'pressor clutch relay 4P socketand body ground.
Repair op.n in the wire betweenthe No. l7 fu3e and the compres-sor clutch ielay.
Check for an opon in the wire:1. Turn the ignition switch OFF,then reinstall the compressorclutch relay.2. Make sure the A"/C switch isOFF, then turn the ignitionswitch ON (ll).
3. Using a *Backprobe Set (T/N
07SAZ - 001000A), measurethe voltage between the No.17 terminal ol the PCM/ECMconnector A (32P) and bodyground with the PC M/ECMconnectors connected,
Repair open in lhe wire betwoonthe compressor clutch r6lay andthe PCM/ECM.
Check tor loose wires or Doorconnections at the PCM,/ECMconnecto. A {32P1. lf the connec-tions are good, sub3titute aknown-good PCM/ECM, androcheck. lf the symptom/indica-tion goas away, replac€ the origi-nal PCM/ECM.
126I1011
12151617'181S222321
BLK/RED
22-36
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A/C aystem does not come on{both fans and comDrossor).
Ch6ck lor .n open in the wire:1. Disconnect the A,/C pressureswitch 2P connector.2. Turn the ignition switch ON (ll).
3. Measure the voltage betweenthe No.2 terminal and bodyground.
ls there approx. 5 volts?
check tho PcM/EcM:Using a *Backprobe Set (T/N
07SAZ 0010004). measure thevoltage between the No.5 t27lterminal of the PCM/ECM connec,tor C (31P) [A 132P)l and bodyground with the PCM/ECM con-nectors connected,I l: '98 - 00 models
Rop.ir open in th6 wire botweonthe A/C Dr*sure switch and thePCM/ECM.
ls there approx.5 volts?
Check tor loo3e wires or Doorconnections at the PCM/ECMconnoctor C l3lPl lA (32Pll. It theconnections arg good, 3ubdtitut€a known-good PCM/ECM, andrecheck. ll the 3ymptom/indica-tion go.. eway, r€placo thG origi-nal PCM/ECM,[ ]: '98 -00 models
A/C System
A/C PRESSURE SWITCH 2P CONNECTOR
fo page 22-38
PCM CONNECTOR C (31PI
'97 modol:
Wire side of female terminals
PCM/ECM CONNECTOR A I32P'
38 - 00 modeb:
Wire side of female terminals
* How to use the Backprobe SetsConnect the backprobe adapters to the stacking patch cords, and connect the cords to a multi-meter. Using the wire insulation as a guide for the contoured tip ol the backprobe adapter,gently slide the tip into the connector from the wire side until it comes in contact with the ter.minalond olthe wire (see section 11).
(cont'd)
22-37
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A/G System Service
Performance Test
The performance test will helD determine if the air con-
ditioner system is operating within specifications.
Use only service equipment that is U.L.-listed and is cer-
tified to meet the requirements of SAE J2210 to remove
HFC-134a (R-134a) from the air conditioner svstem.
CAUTION: Exposure to air condiiioner r€trigerant and
lubricant vapor or mist can irritate €yes, nose and
throat. Avoid bre8thing the air conditioner retrige.ant
and lubricant vapor or mist,
lf accidental system discharge occurs. ventilate work
area before resuming service.
R-134a service equipment o. vehicle air conditioner sys-
tems should not be pressure tested or leak tested with
comDressed air.
@ some mixtur€s ol air and R-134a have becn
shown to be combuslible at olsvated pressures and can
result in lire or explosion causing iniury or property
damage. Never use compressed air to prgssure test R-
13i[a service equipment or vehicle air conditioner sys.
tems.
Additional health and safety information may be obtained
from the refrigerant and lubricant manufacturers.
Recovory/Recycling/charging station
LOW.PRESSURESIDE
1.Connect a R-134a refrigerant recover/recycling/
charging station to the vehicle, as shown. following
the equipment manufacturer's instructions,
Insen a thermometer in the center air vent. Determine
the relative humidity and air temperature.
Test conditions:
. Avoid direct sunlight.
o Open hood.
. open front doors.
. Set the temperature control dial on MAX COOL,
the mode control dial on VENT and the reci.cula-
tion control switch on RECIRCULATE.
. Turn the A,/C switch on and the fan switch on
MAX.
. Run the engine at 1,500 rpm.
. No driver or passengers in vehicle
After running the air conditioning for 10 minutes
under the above test conditions, read the deliverv
temperature from the thermometer in the dash vent
and the high and low system pressure from the Ay'Cgauges.
2.
22-56
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Body Electrical
Speciaf Toofs ,...,..,.............-.23-2
Troubleshooting
Tips and Precautions ......,.,..........,.................. 23-3
Five-step Troubleshooting ........,.,.,...,,.,......... 23-5
Wire Color Codes ...,....,.. 23-5
Relay and Control Unit Locations
Engine Compartment ..,.,......,......................... 23-6
Dashboard ,.,.,..............-.- 23-7
Door ....................... .........23-10
Index to Cilcuits and Sysiems
Accessory Socket .. ,....,.,..,.,. 23-95*Airbags ................ .,....,. Sestion 24
Air Conditioning ,.,.,.... Section 22
Alternator ................... Section 4
Anti-lock Brake System {ABSI ................... Section 19'A/T Gear Position Indicator ....................... Section 1,1
Automatic Transmission System ...........,.. Section 14
Battery ................... ..............23-50
Blower Controls .,...,.,, Section 22
Charging System ....... Seqtion il
Clock -'98 Model ................ 23-98
Connector ldentification and Wire HarnessRouting .................. ......... 23.11
Cruise Control ............ Ssction 4
Dash Lights Brightness Contlo||er ..................... 23-90
Fan Conlrols ...,......,.... Section 10
Fuel Pump ,..,.,...,....,.... Section 11
Fuses...................... .,,.,.,.,.,,.,23-40*Gauges
Circuit Diagram ......-....-..23-58
Fuel Gauge .....,.,..... Section 11
Speedometer ..,..........,... 23-56
Ground Distribution ,....,.,...23-46
Hatch Glsss ODenor .........................,.,.,.,.,..,.,.,.,,. 23-121
Heater Controls .-........ Soction 21*Horns.,...,..,.,.,....... ................23"104*fgnition Switch ,,.,.,..,.,.,,.,.,.,23-51
lgnition Key Light System -'97 Mod6l .............. 23.88
-+
BODY
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Gonnector ldentification and Wire Harness Routing
How to ldentity Connectors:
ldentification numbers have been assigned to all connectors, The number is preceded by the letter "C" for connectors.
"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmsntDashboardOthers lFloor, Door,
8oof, Tailgate)
Starter cableT1, T2 and @
Battery ground cableG1 and O
Engine ground cableT3
Transmission ground cableT4
G3
Engine wire harnessC101 through C137
T101 and T102
G101
Engine compartment ware harnessC201 through C218
G201 and G202
Under-hood ABS fuse/relay box
wire harness
t5ano9
Main wire harnessC301 through C309
C351 through C361
C401 through C447
G401 and G402
Dashboard wire harnessC501 through C524 (C525)
G501
Left side wire harnessC551 through C581
G551, G552 and G553
Right side wire harnessC601 through C605
lnterior wire harnessC701 through C703
Rear bumper wire harnessC641 through C643
Heater sub-harnessC731 through C740
Secondary heated oxygen sensor
sub-harness
C721 through C722
Combination switch sub-harnessC751 through C760
Driver's door wire harnessC661 through C667
Front passenger's door wire harnessC6Tl through C676
Left rear door wire harnessC681 through C684
Right rear door wire harnessC69'l through C694
Rear wire harnessC611 through C520
Tailgate wire harnessC631 through C634
G631
SRS main harnessC801 through C808
G801
High mount brake light sub-harnessC651 through C653
Fuel tank oressure sensor sub-harnessC645 through C647
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Connector ldentification and Wire Harness Routing
Left Side Wire Harness
Connector oI
Terminal
Number of
CavitiesLocaiionConnects toNot6s
c551
c552
c554
c556
c558
c559
c559
c560
c562
c563
c563
c564
c565
c566
c568
c569
c570
c572
c573
c57 4
c575
c576
c578
c579
c580
c581
8
16
10
14'I
14
16
20
20
24
)
1
5
1
1
6
1
2
14
1
1
6
1
6
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Left side of steering wheel
Left side of steering wheel
Left side of steering wheel
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left side offloor
Left quaner panel
Fueltank
On left half of rear cross beam
On left half of rear cross beam
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
On left half of rear cross beam
Right quarter panel
Right quarter panel
Left quarter pillar
Left side of floor
Left B-piller
Left B-piller
Behind left kick panel
Behind left kick panel
Under left side of dash
Left B-piller
Fueltank
Left side of steering wheel
Under-dash fuse/relay box (C921)
Under-dash fuse/relay box (C923)
Power mirror switch
Power window master switch
Power window master switch
Dashboard wire harness {C505)
Dashboard wire harness 1C505)
Driver's door wire harness (C661)
Main wire harness (C403)
Main wire harness (C404)
Main wire harness (C404)
Driver's seat belt switch
Left rear door switch
Fuel unit
Left rear ABS wheel sensor
Left rear ABS wheel sensor
Rear accessory socket connector {+}
Rear accessory socket connector (-)
Rear bumper wire harness 1C641)
Trailer lighting connector
Tailgate door latch switch
Left rear speaker
Right rear ABS wheel sensor
Rear wire harness (C611)
Right rea. door switch
Left taillight
Parking brake switch
Left rear door wire harness (C681)
Driver's door switch
Select unlock relay (for security alarm
system)
Junction connector (for power door
locks)
SRS main harness (C807)
Driver's seat belt tensioner
Fuel tank pressure sensor sub-harness(c645)
Power window master switch
'97 - 98
mooets'99 - 00
models
'97 model'98 - 00
models
Optional
'97 model'98 - 00
models
'98 - 00
mooets'98 - 00
models'98 - 00
mooets'99 - 00
mooets
G551
G553
Behind left kick panel
Left side ot floor
Left quarter piller
Body ground, via left side wire harness
Body ground, via left side wire harness
Body ground, via left side wire harness
23-26
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Gonnector ldentification and Wire Harness Routing
Right Side Wire Harness
Connec{or or
Tsrminal
Number of
CavitiesLocationConnests toNotes
c601
c602
c603
c604
6'1
2
2
Behind right kick panel
Right B-piller
Right rear door
Under middle of dash
Right B-piller
Main wire harness (C428)
Front passenger's door switch
Right rear door wire harness (C691)
SRS main harness {C808)
Front passenger's seat belt tensioner
'98 - 00
mooets'98 - 00
models
Rear Bumper Wire Harness
Connector ol
Terminal
Number ot
CavitiesLocationConnocts toNotes
c641
c642
c643
4
2
2
Left quarter panel
Behind rear bumper
Behind rear bumper
Left side wire harness (C566)
Left rear side marker light
Right rear side marker light
Fuel Tank Pressure Sensor Sub-harness - '98 Model
Connector or
Terminal
Number ot
CavitiesLocationConnects toNot63
c645
c646
c647
?
2
Fueltank
Left side of fuel tank
Left side of fuel tank
Left side wire harness (C580)
Fuel tank pressure sensor
Evaporative emission (EVAP) bypass
solenoid valve
High Mount Brake Light Sub-harnoss
Conneslor or
Terminal
Number of
CavitiesLocationConnec-ts toNotes
c651
c652
c653
2
1
1
Top of hatch glass
Top of hatch glass
Top of hatch glass
High mount brake light
Rear wire harness (C617)
Rear wire harness (C618)
23-28
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