Valves, Valve Springs and Valve Seals
lnstallation
Coat the valve stems with oil. Insert the valves into
the valve guides.
Check that the valves move up and down smoothly.
Install the spring seats on the cylinder head.
Install the valve seals using the special tool.
NOTE: Exhaust and intake valve seals are not inter-
1.
changeable.
WHITESPRING
BLACKSPRING
INTAKE VALVE SEALEXHAUST VALVE SEAL
VALVE GUIDESEAL INSTALLER
lCommercially available)KO3372 or equival€ntot07GAD - PH70100
VALVE SPRING COMPRESSOR
lComm6rcially available)KD No. 383, with *35 JAw or
7.
Install the valve spring and valve retainer. Place the
end of the valve spring with closely wound coils
toward the cylinder head,
Install the valve spring compressor. Compress the
spring, and install the valve keepers.
VALVE SPRIT{G OOMPfi ESSORATTACHMENT0775' - PJ1010A
Lightly tap the end of each valve stem two or three
times with a plastic mallet to ensure proper seating
of the valve and valve keepers, Tap the valve stem
only along its axis so you do not bend the stem.
PLASTE
6-29
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21.
22.
Check that the mating surfaces are clean and dry.
Apply liquid gasket, part No. 08718 - 0001 or 08718- 0003, to the head cover gasket at the eight corners
of the recesses.
NOTE:
. Do not install the parts if five minutes or more
have elapsed since applying liquid gasket.
Instead, reapply liquid gasket after removing old
residue.
. After assembly. wait at least 30 minutes before
filling the engine with oil.
Apply liquid gasket tothe shaded areas.
Hold the head cover gasket in the groove by placing
your fingers on the camshaft holder contacting sur-
faces (top of the semicirclesl.
Once the cylinder head cover is on the cylinder
head, slide the cover slightly back and forth to seat
the head cover gasket.
Inspect the cover washers. Replace any washer that
is damaged or dete(iorated.
23.
24.
25. Tighten the nuts in tvvo or three steps. In the final
step, tighten all nuts, in sequence. to 9.8 N.m (1.0
kgf.m, 7.2 lbf.ft).
Check that all tubes, hoses and connectors are
installed correctly.
26.
6-33
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Troubleshooting
Powertrain Gontrol Module Terminal Arrangement -'97 Model (cont'd)
PCM CONNECTOR O {16PI
PCM CONNECTOR D (I6P)Wire side of f6male terminals
NOTE: Standard battery voltage is 12 V.
f.rminal
numbcrWir! colorT€rminal nam6DescriptionSignal
1RED/BLKTPS ffHROTTLE
POSITION SENSOR}
Detects TP sensor signal.With throttle fullv oDen: about 4.8 V
With throttle fullv closed: about 0.5 V
RE D,4/VHT
ECT (ENGINE COOLANT
TEMPERATURE
SENSOR
Detects ECT sensor signal.With ignition switch ON {ll): about
0.1 - 4.8 V (depending on engine
coolant temperature)
RED/GRN
MAP (MANIFOLD
ABSOLUTE PRESSURE
SENSOR)
Detects MAP sensor signal.With ignition switch ON (ll): about 3 V
At idle; about 1.0 V(depending on engine speed)
YEUREDVCCl (SENSOR
VOLTAGE)
Pow€r source for MAP sensor.With ignition switch ON (ll): about 5 V
With ignition switch OFF: 0 V
EG R N/WHT
BKSW (BRAKE
SWITCH)
Detects brake switch signal.With brake pedal released:0 V
With brake pedal depressed: battery
voltage
7WHT
PHO2S (PRIMARY
HEATED OXYGEN
SENSOR SENSOR 1)
Detects heated primary oxygen
sensor (sensor 1) signal.
With throttle fully opened from idle with
fully warmed up engine: above 0.6 V
With throttle quickly closed: below
0.4 v
8RED//E L
IAT (INTAKE AIR TEM.
PERATURE SENSOR)
Detects IAT sensor signal.With ignition switch ON lll): about
0.1 - 4.8 V (depending on intake air
temperaturel
10YEUBLUVCC2 (SENSOR VOLT-
AGEI
Provides sensor voltage.With ignition switch ON (ll): about 5 V
With ignition switch OFF: 0 V
11GRN/BLKSG2 (SENSOR
GROUND)
Sensor ground.Less than 1.0 V at all times
12GRN/WHTSGl (SENSOR
GROUND)
Ground for MAP sensor.Less than 1.0 V at all times
13RED/YE L
SHO2S SG(SECONDARY HEATED
OXYGEN SENSOR,
SENSOR 2 GROUND)
Ground for secondary heated
orygen sensor (sensor 2).
14WHT/RED
SHO2S (SECONDARY
HEATED OXYGEN
SENSOR, SENSOR 2)
Detects secondary heated
orygen sensor (sensor 2)
signal,
With throttle fully opened from idle with
fully warmed up engine; above 0.6 V
With throttle quickly closed: below
0.4 v
16*GRN/RED
EL (ELD)Detects ELD signal.With parking lights turned on at idle
about 2.5 - 3.5 V
With low beam headlights turned on
at idle: about 1.5 - 2.5V
1-70
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Engine/Powertrain Control Module Terminal Arrangement - 38 - 00 Models
ECM/PCM CONNECTOR A (32P}
,/./5aIsca
,/ l,/t5ItsTs
n2ls!uCI
Wire side ot female terminalsECM/FCM CONNECTOR A {32P)NOTE: Standard baftery voltage is '12 V.
D93criptionSignal
3BLU2WBS {EVAP BYPASSSOLENOID VALVE)Drives EVAP bvoass solonoid valve.With ignirion switch ON {ll)r battery voltage
LT GRNMHTVSV {EVAP CONTROL CANISTEB VENT SHUT VALVE)D.ives EVAP controlcanisler vent shutWith ig^ition switch ON (ll): battery voltage
5',BLUCRS (CRUISE CONTROL SIG'NAL)Shift Oown signalinputfrcm cruise conWhen cruise control is used: pulses
6RED/YEL
PCS (EVAP PURGE CONTROLSOLENOID VALVE)Drives EVAP purge controlsolonoid valve.With engins running, engine coolant, below 154'F(68'C)r battery voltageWith engine running, engine coolant, above 154"F{6a'C}r duty conl.olled
8ELIOWHTSO2SHTC (SECONDARVHEATED OXYGEN SENSORHEATER CONTROL)
Drives sacondary heated oxygen sensorWith ignition switch ON (ll): banery voltageWith fully warmed up engine running: duty
10BRNSCS (SERVICE CHECX SIGNAL)Detects seNics check conneclor signal(he signalcausing a DTC indicatjon)with rhe lerminal connected:0 vWith the rerminaldisconnectedrabout 5 v or
l4'rGRN/8LKD4IND (D4INDICATOR)+3DIND (D INDICATORTIDrives D4*3. Dr'indicaior light.W,rh 04' , O" indrcator light turned O batter,
With D4*3, D*. indicator light turned OFFr0 V
16GRNI/ELFLR (FUEL PUMP RELAY)Drivss fusl pump relay.0 V for iwo seconds after ru'nin9 ign'lion swilchON lll), then banery voltage
17AL|(/REDACC (I/C CLUTCH RELAY}Drives l,/C clurch rclay.With compressor ONr0 VWith compressor OFF: battery voltage
18GRN/ORNMIL (MALFUNCTION INDICA.TOR LIGHT)Driv€s MlL.With MlLturned ON:0 VWith MIL turned OFF: battery voltage
19BLUNEP (ENGINE SPEED PULSE)Outputs engine spsed pulse.With sngine runnin9: pulses
20GRNFANC {RADIATOR FAN CONTROL)Drives r6diator fan rslay.With radaator fan running:0 VWith radaatorfan stopped: battery vollage
218LU/t/ELK-LINESends and receiv€s scan toolsignal.With ignition switch ON (ll): p'rlses
23WHT/REDSHO2S (SECONDARY HEATEDOXYGEN SENSOR. SENSOR 2iDetects secondary h€at€d oxygen sensorWith throttle fully opened from idle wilh fullywalmed up engine: above 0.6 Vwith rhrottle quickly closed: below 0-4 V
21BLU/WHTSTS (STARTER SWITCH SIG,NAL}Dotocts srarter switch signal.Whh staner switch ON (lll): batlery voltageWith srarter switch OFF: 0 V
26GBNPSPSW {P/S PsESSUFESWITCH SIGNAL)Detecrs PSP switch signal.At idle with steeing wh€el in stBighl ahead position: 0 VAt idls with nee ng wheel al full lockr banory voltage
2fBLU/BEOACS (Ir'C SWTCH SIGNAL}D€tects ly'C switch signal.With Ay'C switch ON:0 VWith l/C swil€h OFF: about 5 V
2A'\WHT/NEDSLU {INTERLOCK CONTROLUNIT)Orives interlock control unil.With ignilion switch ON (ll)and brake pedaldepressed: battery vohage
29LT GRNPTANK (FUEL TANK PRES'SURE SENSOR)Detocts fueltank pressure sensor signal.With agnition switch ON (ll) and fuel fill capopensd; about 2.5 v
GBN/FEDEL (ELD}Detects ELD signal.Wirh paaing rightstumed on at idle:about 2.5 - 3.5 VWith low beam headlights tumed on at idle:about 1.5-2.5V
GRN/WHTBKSW (BRAKE SWTTCH)Dst€cts brake switch signal.Wirh brake pedal released:0 VWith brake pedal depressed: battery vollage
13: '98 modsl
15: USA(cont'd)
11-71
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PGM-FI System
Elestrical Load Detector (ELDI (USA Modell
The scan tool indic€tes Diagnostic Trouble Code (DTC) P1297: A low voltage problem in the Electrical Load
Detector (ELD) circuit.
'97 model:
ELD 3P CONNECTOR {C354I
--+-l1L2l3l
ler-
O) tcnrulaeot
Y
Wire side ot female terminals
PCM CONNECTOR D I16P)
Wire side of female terminals
Problem vsriticltion:1. Do the PCM Feset Procedure.2. Start the engine.3. Turn on the headlights.
Intormittent lailuic, 3vstom k OKat thk time. Ch.ck tor poor con-nections or loose wiro3 at C127(loc.ted on PCM b.sckot), C354{ELO, .nd at tho FCM.
ls DTC P1297 indicated?
Ch.ck for 3hort in lho ELD:Measure voltage between bodyground and the ELD 3P connectorterminal No.3.
ls there approx. 4.5 V?
Check for a short in tho wire IELlinel:1. Turn the ignition switch OFF.2. Disconnect PCM connector D(16P).
3. Check for continuity betweenbody ground and PCM connector terminal D16.
Rcpair 3hort in tho $rire botwo€nthe PcM lDl6l and tho ELD.
Substituto a known-good PCMand rocheck. lf 3ymptom/indic.-tion goos !w!y, repl.ce the origi-nal PCM.
1 1-138
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98 - 00 mod6l3:
- OTC P l1€7 is 3tored.
Problcm vcrificrtion:1. Do the ECM/PCM Reset Pro-cedure,2. Start the engine.3. Turn on the headlights.
Intcrmittent tailuro, ryrtom ir OK!t thi3 timo. Ch.ck tor poor con-nectiont or looao wire! at CXl54IELD) rnd at rh6 ECM/PCM,
ls DTC P1297 indicated?
Chock for 3hort in tho ELD:Measure voltage between bodyground and the ELD 3P connectorterminal No.3.
ls there approx. 4.5 V?
Chcck lor a 3horl in tho wiio (EL
linol:1. Turn the ignition switch OFF.2. Disconnect ECM/PCM con-nector A (32P).
3. Check for continuity betweenbody ground and ECM/PCMconn€ctort€rminal A30.
Ropair shon in thc wira botwocntho PcM (A301 rnd rho ELD.
Sub.tituto a known.good ECM/PCM .nd rocheck. ll lymptom/indication gocs .w!y. replsceth6 o.iginal ECM/PCM,
ELD 3P CONNECTOR ICAs4I
f_l,I 2l3l-
l--- r'.
&) iGRN/RED)
T
Wire side of temale terminals
ECM/PCM CONNECTOR A I32P)
Wire sid6 of female terminals
(cont'd)
-13911
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PGM-FI System
Electrical Load Detestor (ELDI (USA Model) (cont'dl
The scan tool indicates Diagnostic Trouble Code {DTC) Pl298; A high voltage problem in the Electrical Load
Detector (ELD) circuit.
97 modsl:
ELD 3P CONNECTOR {C35,'I
Wire sido oI lemale terminals
r lzlrl--T_ow
/6 IBLKI
Y
Repail op€n in th. wire b€tws€ntho No. 15 ALTERNATOR SPSENSOR 17.5 A) tuse in theunder-dlrh fuso/r.lay box andth6 ELD.EL {GRN/NEDI
PCM CONNECTORS
Problam verification:1. Do the PCM Reset Procedure.2. Start the engine.3. Turn on the headlights.Intermittent tailuro, systcm is OK.t this time. Chack for ooor con-noction! or looro wire3 at C127{locaied on PCM brackot), C35{{ELDI and .t tho PCM.
Chack for an opan in tho wilellGl linol:1. Turn thg ignition and head-lights OFF.2. Disconnect the ELD 3P connector.3. Turn the ignition switch ON {ll).4. M6asure voltage b€tw€enbody ground and the ELD 3Pconnoctor terminal No. 1.
Chock lol !n open in the wireIGND linel:'1. Turn the ignition switch andheadlights OFF.2. Disconnect the ELD 3P conneqor,3. Check for continuity betweenbody ground and the ELD 3Pconnector terminal No. 2.
Ropair opon in th6 wi.e betweonth. ELD connector rnd GiO2,
Ch.ck lo. an open in th€ wiro (EL
line):Check for continuity between theELD 3P connector terminal No. 3and PCM connector terminal 016.
Chock for . malfunction in theELD:1. Reconnect the ELD 3P con-neclor,2. Start the engine and allow itto idle.3. While measuring voltagebetween PCM connector terminals 016 and A9. turn theheadlights on (low).
ls there continuityT
R6pafu op6n in tho wire betweenthe PCM {D161snd th6 ELD.
Subltituto . known-good PCMand rachock, f symptom/indic.-tion goes awry, ropl.ce the origi-n.l PCM.
Does the voltage drop?
Wire side of lemale terminals
11-140
Wire side of lemale terminals
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38 - 00 modeb:
Problem verification:1. Do the ECM/PCM Reset Proceoure.2. Stan the engine.3- Turn on the headlights.Intermittent feilure, sysl.m is OKat this time. Check for ooor con-nections or loose wires at C354(ELDI and at the ECM/PCM.
ls DTC P1298 indicated?
Check lor an open in the wire(lG1 line):'1. Turn the ignition and head-lights OFF.2. Disconnect the ELD 3P connector.3. Turn the ignition switch ON (ll).
4, Measu re voltage betweenbody ground and the ELD 3Pconnector terminal No. '1.Reprir open or short in th6 wirebotweon the No. 15 ALTERNA-TOR SP SENSOR {7.5 Al fuse inthe under-drah fuse/relay boxand the ELD.
Check tor an opon in tho wire{GND line}:1. Turn the ignition switch andheadlights OFF.2. Disconnect the ELD 3P connector.3. Check for continuity betweenbody ground and the ELD 3Pconnector terminal No. 2,
Repair opon in the wire betweenthe ELD conneclor and GilO2.
Ched( fo. an op€n in the wir€ (EL linel:Check for continuity between theELD 3P connector terminal No. 3and ECM/PCM connector termi-nalA30.
Repair op€n in tha wile botwecnthe EcM/PCM lA30l .nd rhe ELD.
Check for s malfunction in lhe ELD:1. Reconnect the ELD 3P con-nector.2. Start the engine and allow itto idle.3. While measuring voltagebetween ECM/PCM connectorterminals A30 and 820, turnthe headlights on (low).
Substiiute a known-good ECM/PCM and recheck. It symptom/indication goos away, replacethe original ECM/PCM.
ELO 3P CONNECTOR {c35/rl
Wire side of female terminals
Wire side of female terminals
Wire side ot temale terminals
ELD 3P CONNECTOR {C35,lt
EL IGRN/RED}Wire side of femaletermrnars
ECM/PCM CONNECTORS
A l32P)
11-141
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