Page 178 of 1395
Oil Pump
Overhaul
6xl.0mm9.8 N m (1.0 kg,t m, 7.2 lbf ftl
6x1.0mm5 N.m {0.5 kgt m. 4lbtft}OUTER ROTORInspection, pages 8-9, 1O
PUMP COVER
lnspection, pages 8-9, 10Apply liquid gasketto the mating surface ofthe cylinder blockwhen anstalling.
REI-IEF VALVEValve must slide freelyin the housing bore.Replace the valve if it is scored.
8 x 1.25 mm2{ N.m (2.4 kgf m,17 tbf.fi)
DOWEL PIN
8-8
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Page 198 of 1395
Water Pump
lllustrated Index
ENGINE COOLANTTEMPERATURE IECTISENSOR18 N.m 11,8 kgt.m,13 tbt.ftl
COOLANTTEMPERATUREGAUGEUNIT
6x1.0mm9.8 N'm (1.0 kgf.m,7.2 tbt frl
9 N.m {0.3 kgf.m,7 tbf.fttApply liquid gasketto the threads.
WATER OUTLETCOVERApply liquid gasker part No.087'18 - 0001 or 08718 - 0003to the mating surface.
RADIATOR FAN SWITCH2il N.m (2.i1 kgl.m,17 tbfft)
WATER PUMPlnspection, page 10-11
O-RINGReplac€.
6xl,0mm12 N.tn n.2 lgl.rn,8.7 tbf'ft)
CONNECTINGPIPE
6x1.0mm12 N.m 11.2 kgf.m,8.7 tbtftl
10-10
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Page 378 of 1395
Fuel Supply System
Fuel Tube/Ouick-Connect Fittings {cont'd)
7. To prevent damage and keep out foreign matter.
cover the disconnected connector and oioe end with
plastic bags.
PL TSnC EAGS
11-176
Connection
E!@ Do not smoke white working on the fuel
system. Keep oper flamss away flom your work atea.
1. Check the pipe contact area for din and damage,
and clean if necessary.
Insen a new retainer into the connector if the retainer
is damaged, or after
. replacing the fuel pump.
. replacing the fuel feed pipe.
. removing the retainer from the pipe.
AASEGASKETBeplace.
COiITACT AiEA
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Page 510 of 1395

22. Turn the select lever and shift arm shaft counter-
clockwise, then insert the shift arm shaft.
INTERLOCK EOLT39 N.m (4.0 kqt ft, 29 lbf ft)SELECT ARM
SHIFT ARM A
Align the shift arm A groove and select arm finger
by turn the shift arm shaft and select lever clock-
wise. then installthe shift arm shaft assembly.
Apply liquid gasket (P/N 08718 - 0001 or 08718 -
OO03) to the threads, then install the interlock bolt'
Apply liquid gasket to the surface of the shift arm
cover as snown.
Note these items:
. Use liquid gasket (P/N 08718 - 0001 or 08718 -
0003).
. Remove the dirtv oilfrom the sealing surface.
. Seal the entire circumference of the bolt holes to
prevent oil leakage.
. lf 20 minutes have passed after applying liquid
gasket. reapply it and assemble the housings.
a Allow it to cure at least 20 minutes after assem-
bly betore filling the transmission with MTF.
23.
-->.-
(
SHIFT ARM SHAFT
SHIFT ARM COVER ASSEMBLY
10 x 12 mft DOWEL PIN
t1
26. Install the shift arm cover assembly.
I x 1.25 mm27 N m 12.8 kgt m,20 lbf'ft)
Install the transfer assemblY.
NOTE: Lubricate MTF to the O-ring and contact
areas.
10 x 1.25 mm44 N.m 14.5 kgf.m, 33 lbl.ftl
13-71
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Page 652 of 1395

Shift Control Solenoid Valve A/B Assembly
Test
'1. Disconnect the 2P connector from
solenoid valve Ay'B assembly.
the shift control
Terminalsade ofmale terminals
Measure the resistance between the No. 1 terminal(solenoid valve A) of the shift control solenoid valve
connector and body ground, and between the No. 2terminal (solenoid valve B) and body ground.
STANDARD: 12 - 25 O
Replace the shift control solenoid valve A,/B assem-bly if the resistance is out of specification.
lf the resistance is within the standard. connect theNo, I terminal of the shift control solenoid valveconnector to the battery positive terminal. A clickingsound should be heard. Connect the No. 2 terminalto the battery positive te.minal. A clicking soundshould be heard. Replace the shift control solenoidvalve A/B assembly if no clicking sound is heardwhen either terminal is connected to the battervpositive terminal.
14-136
Replacement
NOTE: Shift control solenoid valves A and B must beremoved/replaced as an assembly.
1. Remove the shift control solenoid cover.
2. Remove the mounting bolts, the clamp and the shiftcontrol solenoid valve Ay'B assembly, then disconnect
the connector.
6x1.0mm12 N.m{1.2 k9 .m,8.7 lbtft}CLAMP ARACKET
FILTER/GASKETReplace.Clean the mounling surfaceand fluid passages.
Clean the mounting surface and fluid passages. andinstall a new shift control solenoid valve Ay'B assem-bly with the clamp and a new filter/gasket.
Install the shift control solenoid cover.
Check the connector for rust, dirt. or oil, and recon-nect it securely.
w
SHIFT CONTROLSoLENO|O COVEn
SHIFT CONTROLSOLENOID VALVE A/BASSEMBLY
\--
qK
-!t'">,,
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Page 654 of 1395

Mai nshaft /Cou ntershaft
Linear Solenoid AssemblySpeed Sensors
Replacement
'1. Remove the mounting bolts and the linear solenoid
assemblY.
Clean the mounting surfaceand fluid passages.
6x1.0mm12 N.m (1.2 kg{.m.8.7 tbtftl
@
@
GASKET
Clean the mounting surface and fluid passage of the
linear solenoid assembly and transmission housing.
Install a new linear solenoid assemblv with a new
gasket. Do not pinch the gasket during installation,
and make sure it is installed properly in the mount-
ing groove of the linear solenoid.
Check the linear solenoid connector for rust. dirt, or
oil, then connect it securelv.
14-138
Replacement
1. Remove the 6 mm bolt and the countershaft sDeed
sensor from the end cover.
\
5x1.0mm12 N.m 11.2 kgf.m, COUNTERSHAFT8.7 rbf.frl SPEED SENSOR
O.RINGReplace.
12 N'm 11.2 kgl.m,8.7 tbf.ftl
Remove the 6 mm bolt and the mainshaft speed
sensor from the transmission housing.
Replace the O-ring with a new one before installing
the countershaft speed sensor or the mainshaft speed
sensor,
6x1.0mm
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Page 687 of 1395
13.Pry the right driveshaft out of the differential. and
orv the left driveshaft out of the intermediate shaft
{see section 16).
Pull out the inboard joint, and remove the right and
left driveshaft (see section 18).
Tie plastic bags over the driveshaft ends. Coat all
Drecision finished surfaces with clean engine oil.
Disconnect the primary heated oxygen sensor
(Primary HO2S) connector.
Remove exhaust pipe A.
GASKETReplace.
14.
16.
't7 .
ORIVESHAFT
Replace.
EXHAUST
14-171
18.
19.
Remove the shift cable cover.
Remove the shift cable.
ilWD:
Remove the snap pin and control pin, then separate
the shift cable from the control lever. Do not bend
the shift cable excessively.
2WD:
Remove the control lever, then separate the shift
cable from the control shaft. Do not bend the shift
cable excessivelv.
Replace.
SHIFT CAELE
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Page 691 of 1395

O END COVER
O olL SEAL Replace.
O BALL BEARING
@ A/T GEAR PoSITIoN swITcH coVER
€) A/T GEAn PosrloN swrrcH
@ ROLLER
O coLLARG) o-RING Replace.{9) FEED PIPE FLANGE
@ O-RING Replace.
O SNAP RING
@ 3RD CLUTCH FEED PIPE(D CoUNTERSHAFT LOCKNUT 23 x 1.25 mm Replace.(} coNtcAL SPR|NG WASHER Reptace.
@ PARK GEAR@ ONE.WAY CLUTCH(, COUNTENSHAFT lST GEAR(D NEEOLE BEARING(O COUNTERSHAFT lST GEAR COLLAR
@ o-RING Reptace.
@ lST CLUTCH FEED PIPE
@ O-RING Reptace.
@} FEEO PIPE FLANGE
@ SNAP RING
@ DOWEL PIN
@ END coVER GASKET Feplace.
@ PARK PAWL SToP@ PARK PAWL
@ PARK PAWL SPRING
@ PARK PAWL SHAFT
O} A/T GEAR POSITION SWITCH HARNESS CLAMP
@ PARK LEVER
@ LOCK WASHER Replace.
@ PARK STOP Selective part
@ PARK LEVER SPRING@ DRAIN PLUG
O SEALING WASHER Reptace.
@) MAINSHAFT LOCKNUT2l x 1.25 mm Replace.@ CONICAL SPRING WASHER Replace.@ lST CLUTCH ASSEMBLY
TOROUE SPECIFICATIONS
i!, O-RING Replace.
@ THRUST WASHER
@ THRUST NEEDLE BEARING@ NEEDLE BEARING
@ MAINSHAFI 1ST GEAR@ MAINSHAFT 1sT GEAR coLLAR
@ o-RING Replace.
6!, COUNTERSHAFT SPEED SENSOR@ ROLLER
@) COLLAR@ o-RtNG Replace.
6A FEEo PIPE FLANGE
@ o-RtNG Reptace.
@ SNAP R|NG
@ IST.HOLD cLUTcH FEED PIPE@ SUB-SHAFT LOCKNUT 19 x 1,25 mm Reptace.O coNtCAL SPR|NG WASHER Reptace.E! SUB.SHAFT lST GEAR€} LINEAR SOLENOID ASSEMBLY
@ LTNEAR soLENotD aSSEMBLy GASKET Reptace.
@ HARNESS BBACKET
@ SEALING WASHERS Feptace.
@ ATF COOLER LINE
@ LIN€ BoLT
@ ATF DIPSTICK
@ ATF COOLER LINE
@ LINE BoLT@ SEALING WASHERS Reptace.@ VEHICLE SPEED sENsoR (vss)
@ o-RtNG Beptace.
Bolt/Nut No.Torque ValuoSizeRemarks
6B
8A
12J
18D
19S
21M
23C
'12 N'm ('1.2 kgf.m,8.7 lbf.ft)
14 N.m (1.4 kgf.m, 10lb{.ft}
22 N.m 12.2 kgf.m, 16 lbf.ft)
28 N'm (2.9 kgf.m,21 lbf.ft)
49 N.m (5.0 kgf.m,36 lbf'ft)
93 N'm {9,5 ksim.69 lbf.ft)
78 N.m {8.0 kgnm,58 lbf.ft)
103* 0- 103 N{n {10.5* 0+ 10.5 kgfn,
75.9-0-75.9 lbf{t)
6x 1.0 mm
6x1.0mm
8 x 1.25 mm
12 x 1.25 mm
18 x 1.5 mm
19 x 1.25 mm
21 x 1.25 mm
23 x 1.25 mm
Line bolt
Drain plug
Sub-shaft locknut
Mainshaft locknut: Left-hand threads
Countershaft locknut: Left-hand
threads
14-175
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