Page 1000 of 1395

Rear Hatch Glass Lock Cylinder
Replacement
NOTE: Take care not to scratch the tailgate door.
1. Remove the tailgate door panel (see page 20-15).
2. Remove the bolt securing the lock cylinder. Turn
and pull out the lock cylinder, and disconnect the
cylinder rod,
NOTE: Take care not to bend the cylinder rod.
>: Bolt location. 1
6x1.0mm9.8 N.m {1.0 kg .m,
7 .2 tbt.lll
REAR HATCH GLASS
J.Installation is the reverse of the removal procedure.
NOTE:
. Make sure the cylinder rod is connected properly.
. Make sure the rear hatch glass opens properly.
Rear Hatch Glass Actuator
Replacement
CAUTION: Put on gloves to protsct your hands.
NOTE: Take care not to scratch the tailgate door.
1. Remove;
o Tailgate door panel (see page 20-'15)
. Rear hatch glass lock cylinder
2. Disconnect the connector and the connector clip.
Remove the bolts securing the actuator, then
remove the actuator.
NOTE: Take care not to bend the cylinder rod or
damage the joint.
>: Bolt locations, 3
6x1.0mm9.8 N.m 11.0 kgt.m,7.2 tbt.ft)
CONNECTOR
CONNECTOR
REAR HATCHGLASSACTUATORJOINT
-6{
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the cylinder rod and connector are
connected properly.
. Grease the joint of the cylinder rod.
. Make sure the rear hatch glass opens properly.
20-19
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Page 1001 of 1395

Doors
Tailgate Door Weatherstrip
Replacement
Install the tailgate door weatherstrip as shown.
NOTE;
. Clean the tailgate door bonding surface with a sponge
dampened in alcohol.
Make sure there are no wrinkles in the weatherstrip.
Check for water leaks.
Clip locations, 2
a
a
>:
i-t] |
/[L I oouere-rrceo
lE I aDHEsrvE rAPE
ll 1T I Thickness:
lll I r.2 mm lo.o5 in.)
A
lM
/L)
g\
BUTYLSEALANT
DOUBLE.FACEDADHESIVE TAPEThickne$:1.2 mm 10.05 in.)
Sealant area,
20-20
Front and Rear Door Glass
Adjustment
NOTE:
. Place the vehicle on a firm, level surface when adjust-
ing the glass.
. Check the weatherstrips and glass run channel for dam-
age or deterioration, and replace them if necessary,
1. Remove:
. Door panel (see pages20-7, lll
. Plastic cover (see pages2O-2,41
2. Adjust the glass.
Front:
Raise the glass as far up as possible. and hold
it against the glass run channel.
Loosen the roller guide bolts, and adjust the
glass so it is parallel with the glass run channel.
GLASS RUNCHANNEL
ROLLER GUIDE BOLTS6x1.0mm8 N.m {0.8 kgf.m,5 tbffi)
Tighten the roller guide bolts.
Loosen the front channel bolt.
Lower the glass.
Push the front channel against the glass, then
tighten the tront channel bolt.
e.
l.
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Page 1002 of 1395
a,
o.
c.
o.
6x1.0mm8 N'm 10 8 kg{ m'6 tbf.ftl
Raise the glass fully.
Loosen the regulator mounting bolts.
Push the glass forward.
Tighten the regulator mounting bolts.
>: Boh locations, il
6x1.0mm8 N.m (0.8 kgf.m, 6 lbf.ft)
GLASS
Loosen the rear channel mounting bolts,
Lower the glass.
Push the rear channel against the glass, then
tighten the mounting bolts.
>: Boh locationt 25x1.0mm8 N.m (0.8 kgt m.6lbtft)
3. Check that the glass moves smoothly.
4. Raise the glass fully and check for gaps.
5. Check the glass operation.
NOTE: Check that the glass contacts the glass run
channel evenly.
f.
GLASS
20-21
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Page 1003 of 1395

Doors
Front and Rear Door Glass
Adiustment (cont'dl
6. Check for water leaks.
Spray water over the roof and on the sealing area
as snown.
NOTE:
. Adjust the water pressure as shown.
. Do not soueeze the tio of the hose.
12 mm {0.47 in.l
#
(r\"1
HOSE
-"'*r"i
,'r)"f
tl
0.5 m (1.6 ftl
7. Attach the plastic cover, then install the door panel
(see pages 20-7, 'l 1),
20-22
..-
300 mm 111.8 in.)
Front and Rear Door Position
Adjustment
NOTE: Place the vehicle on a firm, level surface when
adiusting the doors.
After instailing the door, check for a flush fit with the
body, then check lor equal gaps between the front, rear.
and bottom door edges and the body. The door and
body edges should also be parallel. Adjust at the hinges
as shown.
CAUTION: Placa a shop towel on the iack to prevent
damage to the door when loosening the door and hinge
mounting bolts lor adiustment.
DOOR MOUNTING BOLTSI x 1.25 mm28 N.m 12.9 kgtr.m, 21 lbI.ftlLoosen the door mounting bolrs slighrlyto movethe door lN or OUT untilit's flush with the bodv. lf necessary,you can installa shim behind onehinge to make the door edgesPARALLEL with the bodv.
HINGE MOUNTING BOLTS8 x 1.25 mm28 N,m 12.9 kgt.m. 21 lbl.ftlRemove the inner fender,loosen the hinge mountingbolts, and move the doorBACKWARD or FORWARD,UP or DOWN as necessaryto equalize the gaps.
Lower the glass.
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Page 1005 of 1395

Doors
(cont'd)
The door and body edges should be parallel.
Check for water leaks.
Spray water over the tailgate door and on the sealing
area as shown.
NOTE:
. Adjust the water pressure as shown.
. Do not squeeze the tip ofthe hose.
Tailgate Door Position Adiustment
-€*4
,'r)"C
II
0.5 m {1.6 ft}
20-24
l2 mm (0.47 in.).*1:]*
d3"1
HOSE
300 mm {11.8 in.l
Front and Rear Door Striker
Adjustment
Make sure the door latches securely without slamming
it, lf necessary, adjust the striker: The striker nuts are
fixed. The striker can be adjusted slightly up or down,
and in or out.
1. Loosen the screws, then insert a shop towel between
the body and striker.
Insert a shop towelbetween the body and
scREws8 x 1 .25 mm18 N.m (1.8 kgt.m,13 rbf.ft)
2.
J.
Lightly tighten the screws.
Wrap the striker with a shop towel, then adjust the
striker by tapping it with a plastic hammer.
CAUTION: Do not tap the striksr loo hard.
Loosen the screws. and remove the shop towel.
Lightly tighten the screws.
Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit, lf the
door latches properly. tighten the screws and recheck.
4.
5.
6.
STRIKER
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Page 1007 of 1395
Mirrors
Component Location Index
MIRROR MOUNTCOVEB
POWER MIRBORReplacement, page 20 27
MIRROR HOLDERBeplacement, page 20-27
REARVIEW MIRRORReplacement, page 20-28
20-26
DAMPER
v
W
@
@
w
q
COVER
,//
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Page 1009 of 1395
Mirrors
Rearview Mirror Replacement
CAUTION: When prying with a flat-tip screwdrivor,
wrap it whh a shop towel to prevent damage.
NOTE: Take care not to scratch the cover or tear the
headliner.
1. Remove the cover using the end of a flat-tip screw-
drtver.
Remove the rubber damper.
>: Screw locations,3
Remove the screws, then remove the rearview mir-
ror.
Installation is the reverse of the removal procedure.
20-28
HOOKS
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Page 1011 of 1395

Glass
Windshield Replacement
CAUTION:
. Put on gloves to protect your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the windshield, first remove the:
. Rearview mirror (see page 20-28)
. Sunvisors and holders (see page 20-44l'
. Ceiling light (see section 23)
. Grab handle (see page 20-44)
. Front door trim (see page 20-41)
. Front pillar trim (see page 20-41)
. Windshield wiper arms and cowl cover (see page
20-98)
2. Remove the molding and glass brackets.
NOTE: lf removing the molding is difficult, cut the
moldlng with a utility knife.
MOLDING
3. Pull down the front Dortion of the headliner (see
page 20-44).
CAUTION: Take care not to bend the headliner
excessivsly, or you may break it.
WINDSHIELD
20-30
4. Apply protective tape along the edge ot the dash-
board and body as shown. Using an awl, make a
hole through the rubber dam and adhesive from
inside the vehicle. Push a piece of piano wire
through the hole, and wrap each end around a
piece of wood.
PROTECTIVETAPE
WINDSHIELD
ADHESIVE
PIANOWIRE
PROTECTIVETAPE
WINDSHIELO
PROTECTIVETAPEDASHBOARD
ADHESIVELOWER RUBBERDAM
CAUTION: Hold the piano wire as close to the wind-
shield as possible to prevent damage to the body
and dashboard.
5. With a helper on the outside, pull the piano wire
back and fo(h in a sawing motion, and carefully cut
through the rubber dams and adhesive around the
entire windshield.
6. Carefully remove the windshield.
UPPER RUBBER
PIANO
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