Page 389 of 1395

PGM-FI Main Relay
Description
The PGM-Fl main relav actuallv contains two individual
relays. This relay is located at the passenger side of the
cowl. One relay is energized whenever the ignition is on
which supplies the battery voltage to the ECM/PCM,
power to the fuel injectors, and power for the second
relay. The second relay is energized for two seconds
when the ignition is switched on, and when the engine
is running, to supply power to the fuel pump
PGM.FIMAIN RELAY
Belay Testing
NOTE: lf the engine starts and continues to run, the
PGM-FI main relay is OK.
1. Remove the glovebox and the passenger's dash-
board lower cover (see section 20).
2. Remove the PGM-FI main relay
3. Aftach the battery positive terminal to the No. 2 ter-
minal and the battery negative terminal to the No. 1
terminal of the PGM-Fl main relay. Then check for
continuity between the No. 5 terminal and No. 4 ter-
minal of the PGM-FI main relay
. lfthere is continuity, go on to step 3.
. lf there is nocontinuity, replacethe PGM-Fl main
relav and retest.
No.2
To lGN. 1
To GROUND
To ST. SWITCH
To ECM/PCMCONNECTORTERMINAL A16(FLR)
To BAT O
To FUEL PUMPTo ECM/PCMCONNECTORTERMINAL(411 and A24,Bl .nd Bgal(IGP)
To FUEL PUMP
98 - 00 models
Attach the batterv Dositive terminal to the No. 5 ter-
minal and the battery negative terminal to the No. 3
termjnal of the PGM-Fl main relay. Then check that
there is continuity between the No. 7 terminal and
No. 6 terminal of the PGM-FI main relay.
. lf there is continuity, go on to step 4.
. lf there is nocontinuity, replacethe PGM-Fl main
relay and retest.
Attach the batterv oositive terminal to the No.6 ter-
minal and the battery negative terminal to the No. 1
terminal of the PGM-Fl main relay. Then check that
there is continuitv between the No. 5 terminal and
No. 4 terminal of the PGM-Fl main relay.
. lf there is continuity, the PGM-Fl main relay is OK.
. lf there is nocontinuity, replacethe PGM-FI main
5.
(cont'd)
11-147
No.5 No.5
relay and retest.
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Page 390 of 1395
![HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual
Fuel Supply System
PGM-FI Main Relay (contdl
Troubleshooting
lc(}21PGM.FI MAIN RELAY 7P CONNECTOR
GND
trTr]--Flq
FI,TilI A
Y
Wire side ot female terminals
- Engine will not start.- InsDection ol PG HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual
Fuel Supply System
PGM-FI Main Relay (contdl
Troubleshooting
lc(}21PGM.FI MAIN RELAY 7P CONNECTOR
GND
trTr]--Flq
FI,TilI A
Y
Wire side ot female terminals
- Engine will not start.- InsDection ol PG](/manual-img/13/5778/w960_5778-389.png)
Fuel Supply System
PGM-FI Main Relay (cont'dl
Troubleshooting
lc(}21PGM.FI MAIN RELAY 7P CONNECTOR
GND
trTr]--Flq
FI,Til'I A
Y
Wire side ot female terminals
- Engine will not start.- InsDection ol PGM-FI mainrelay and relay harness,
Check fo. an open in the wireIGND linol:1. Turn the ignition switch OFF.2. Disconnect the PGM Fl mainrelay 7P connector.3. Check for continuity betweenthe PGM'FI main relay 7P con-nector terminal No. 3 and bodyground.
Repair opcn in th€ wire betweenthe PGM-FI main relav and G101.
Check tor an open or short in thewiro (BAT line):Measure voltage between thePGM'FI main relay 7P connectorterminal No. 7 and body ground.- Repai. open or short in lhewir6 belween the PGM-FImain relay and the Fl E/M (15Al fu3e.- Replace th6 FIE/M (15 Altus6in th€ under-hood fuse/.6lay
ls there baftery voltage?
Check lor an open or short in thewire (lGl line):L Turn the ignition switch ON (ll).2. Measure the voltage betweenthe PGM-FI main relay 7P connectorterminal No. 5 and bodyground.- Repair open or shorl in thewire between the FGM-FI mainrelay and the No. 13 FUELPUMP 115 A) tuse.- Replaco the No. 13 RJEL PUMP115 A) luse in the und6.-d$hfuso/ relav box.Check for an open or short in thewire {STS line):1. Turn the ignition switch to theSTART (lll) position.NOTE:. M/T: Clutch pedal must bedepressed.. A/T: Transmission in E orElposition.2. Measure the voltage betweenthe PGM-Fl main retay 7Pconnector terminal No. 2 andbody ground.- Repair open or short in thewire betwe€n the PIGM-FI m.inrclay and th€ No. 31 STARTERSlGllAL 17.5 A) tuse.- Repl.ce the No. 31 STARTERSIGNAL 17.5 Al tuse in theunder-dash tuse/relay box.('97 model: To page 11-189)('98 00models:To page 1l 190)
1 1-188
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Page 396 of 1395

Intake Air System
Air Cleaner
Air Cleaner Eloment Rsplacomsnt
NOTE: Do not clean the air cleaner element by blowingit off with compressed air,
AIR CLEANER ELEMENTNo.mal conditions:Replace air cleaner element every30,000 miles {48,000 km) or 24months whichever comes first.Severe condition3:Replace air cleaner element every15,000 miles 124,000 km) or 12months whichever comes tirst.
m
11-194
Throttle Cable
Inrpection/Adiustmcnt
1. Stan the engine. Hold the engine at 3,000 rpm with noload (in Park or neutral) until the radiator fan comeson, then let it idle.
2. Check that the throttle cable operates smoothly withno binding or sticking. Repair as necessary,
3. Check cable free play at the throttle linkage. Cabtedeflection should be 10- 12 mm (3/8 - 1l2in.l.
'97 - 98 modols:
CABLEBRACKET
LOCKNUT
DEFLECTION10-12mmBIA- 112 i^l
'99 - 0O modsls:
lf deflection is not within specs, loosen the locknut,turn the adjusting nut untilthe deflection is as speci-fied, then retighten the locknut.
With the cable properly adjusted. check the throttlevalve to be sure it opens fully when you push theaccelerator pedal to the floor. Also check the throt-tle valve to be sure it returns to the idle position
whenever you release the accelerator pedal.
DEFLECTIONl0-12mft
Bla - 112 inl
NUT
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Page 398 of 1395
Intake Air System
Throttle Body
Doscription
The throttle body is a single-barrel side-draft type. The
lower portion of the throttle valve is heated by engine
coolant from the cylinder head. The idle adjusting screw
which regulates the bypass air is located on the top of
the throttle bodv.
The illustration shows'97 - 98 models,'99 - 00 rnodelsare similar.
1 1-196
lnspection
Check that the throttle cable operates smoothly without
binding or sticking.
lf there are any abnormalities, check for:. Excessive wear or play in the throftle valve shaft.. Sticky or binding throttle lever at the fully closed posi-
tton.
. Clearance between throttle stop screw and throttle
lever at the fully closed position.
97 - 98 models:
THROTTLE LINKAGE
Replace the throttle body if there is excessive play in the
throttle valve shaft or if the shaft is binding or sticking.
THROTTLE LINKAGE
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Page 401 of 1395

Emission Control System
System Description
The emission control system includes, a Three Way
Catalytic Converter {TWC), Positive Crankcase Ventilation
(PCV) svstem and Evaporative Emission (€VAP) Control
system. The emission control system is designed to meet
federal and state emission standards.
Tailpipe Emission
Inspsction
!@ Do not smoke during this procsdura. Keep
any open tlame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle,
Connect a tachometer.
Check and, if necessary, adjust the idle speed, (see
page 11-169, 170).
Warm up and calibrate the CO meter according to the
meter manufacturer's instructions.
Check idle CO with the headlights, heater blower, rear
window defogger, cooling fan, and air conditioner off.
(Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
CO meter should indicate 0.1% maximum.
4.
Three Way Catalytic Converter (TWCI
DsscriDtion
Three Way Catalytic Convertsr lTwcl:
The Three wav Catalvtic Converter (TWC) is used to
convert hydrocarbons (HC), carbon monoxide (CO), and
oxides of nitrogen (NOx) in the exhaust gas to carbon
dioxide (COr), dinitrogen (Nr) and water vapor,
{cont'd)
1 1-199
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Page 402 of 1395

Emission Control System
Three Way Catalytic Converter {TWCI (cont'd}
1P0420 Thescantool indicates Diagnostic Trouble Code (DTC) P0420: Catalyst system efficiency belowthreshold.
DescriDtion
This system evaluates the catalyst's capacity by means of the HO2S (Primary and Secondary) output during stable driving
conditions. lf deterioration has been detected during three consecutive driving cycles, the MIL comes on and DTC P0420 will
be stored.
NOTE: lf some of the DTCS listed below are stored at the same time as DTC P0420, troubleshoot those DTCS first. then
troubleshoot DTC P0420.
P0137, P0138: Secondary HO2S (Sensor 2)
P0141: Secondary HO2S (Sensor 2) Heater
Possible Cause
. IWC Deterioration
. Exhaust system leakage
Troubleshooting Flowchart
- The MIL has been reDoried on.- DTC P0420 is stored.
Problem verification:1. Do the ECM/PCM Reset Procedure,2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutrali untilthe radiator fan comes on.3. Connect the SCS service connector.4. Test-drive 40 - 55 mph (64 - 88km/h) for approx. lwo minutes.Then decelerate for at least 3seconds with the throftle completely closed. Then reducethe vehicle speed to 35 mph
156 km/h), and try to hold ituntil the readiness code
Intermittent tailure. system is OKat this time.ls DTC P0420 indicated?
Check the TWC (see section 9).lI nocessary, replace the TwC.
11-200
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Page 403 of 1395
Positive Grankcase Ventilation (PGVI System
Description
The Positive Crankcase Ventilation (PCV) svstem is
designed to prevent blow-by gas from escaping to the
atmosphere. The PCV valve contains a spring-loaded
plunger, When the engine starts, the plunger in the PCV
valve is lifted in proportion to intake manitold vacuum and
the blow-by gas is drawn directly into the intake manifold.
-: BLOW.BY VAPOR-: FRESH AIR
i/lAlrllFOLD
Inspoction
1. Check the PCV hoses and connections for leaks and
clogging.
'97 - 98 models:
'99 - (X) models:
BREATHERHOSE
(cont'd)
11-201
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Page 407 of 1395

'97 model:
The scan tool indicates Diagnostic Trouble Code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the PCM can detect insufficient EVAP control system purge
flow.
Possiblo Cause
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. PCM
Troubleshooting Flowchart
EVAP PURGE CONTROL
SO1TNOID VALVE 2P
CoNNECTOR (C108)
(v)
YL
Wire side of female
termrnals
(cont'd)
11-205
Th€ MIL has b€en reooited on.DTC P0441 is .tored.
Problem verificationl1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neut.al) untilthe radiator fan comes on.2. Do the PCM Reset Procedure.3. Connect the SCS service con-nector,4. Test drive under following con'ditions on the road.- without any electrical load- Transmission in @ or @position- Engine speed between1 ,2OO - 2,4OO rpfi.- Decelerate from 50 mph (80
km/h)to 15 mph (24 km/h)Intermittent trilure, sydern is OKat this time. Check for Door con-nections or loose wir€3 at C108
IEVAP purge control solonoidvalvol .nd at the PCM.
ls DTC P0441 indicated?
Check tor an open in the wire (lcl
linel:1. Turn the ignition switch OFF.2. Disconnect the EVAP purge
control solenoid valve 2P con-nector.3. Turn the ignition switch ON (ll).
4. Measure voltage between bodyground and the EVAP purge
control solenoid valve 2P con-nector terminal No. '1,
R€pafu open in thc wir6 b€tw€enthG EVAP purge control solenoidvalve and the No. 15 ALTEBNA-TOR SP SENSOR (7.5 A)fuse.
ls there batlery voltage?
(To page 11'206)
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