PGM-FI System
System Description
CKP/TDC/CYP Sensor
MAP Sensor
IAT SensorTP SensorEGR Valve Lift Sensor*'Primary H02SSecondary HO2SVSSBARO SensorELD*'KS€Starter SignalALT FR SignalAir Conditioning SignalA/T Gear Position SignalBattery Voltage {lGN.1}Erake Switch SignalPSP Switch SignalFuel Tank Pressure Sensor*iVTEC Pressure Switch*5Clutch Switch Signal*6Countershaft Speed SensornBMainshaft Speed Sensorrs
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F;ilrr j"-----fi-tri-'r.;l
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F,h"'c;;tr*".io";-l
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EaM/PcM B""k-p F"""till
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Fuel IniectorsPGM-Fl Main Belay {Fuel Pump)MILIAC Valve!y'C Compressor Clutch RelayRadiator Fan Relay*,Condenser Fan RelayALT*'lcMEVAP Purge Control Solenoid
Primary HO2S HeaterSecondary H02S HeaterEGR Control Solenoid Valve*rEGR valve*6EVAP Bypass Solenoid Valve*'EVAP Control Canister Vent Shut
VTEC Solenoid Valve*5DLCLock-up Control Solenoid Valve*aShift Control Solenoid Valve*3Linear Solenoid Valve*3
*1: Dl6Y5 engine*2: USA model*3: CW (D16Y5 ensine), D16Y8 engine and 81642 ensine*4: '96 D16Y8 engine lcoupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model),'97 D16Y8 engine {coupe: all models, sedan: KLmodel),'98-all models,'99'all models,'00-all models+5: D16Y5, D16Y8,816A2 engine*6: M/T (D16Y5 enginei*7: CVT 1D'l6Y5 engine)+8: A/T (D16Y7, D16Y8 engine)*9: '96 D16Y5 engine,'96 D16Y7 engine,'96 Dl6Y8 engine (sedan),'97 D16Y5 engine,'97 Dl6Y7 engine (coupe: KA, KC models, sedan:KA, KC, KL (LX) models, hatchback: all models),'97 D16Y8 engine (sedan: KA, KC modelsi
PGM-FI Sy3lem
The PGM-Fl system on this model is a sequential multipon fuel injection system.
Fuel iniector Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold air flow rates.
The basic discharge duration, after being read out from the memory. is further modified by signals sent from various sen-
sors to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve llAC Valve)
When the engine is cold. the A,/C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
. The ECM/PCM contains memories for basic ignition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. Aknockcontrol system was adopted which sets the ideal ignition timing for the octane rating ofthegasoline used.*3
Othgr Control Funqtions
1. Starting Control
When the engine is started, the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on, the ECM/PCM supplies ground to the PGM-Fl main relay that sup-plies current to the fuel pump for two seconds to pressurize the fuel system.. When the engine is running, the ECI\4PCM supplies ground to the PGM-FI majn relay that supplies current to the fuel
oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
11-104
INPUTS
ENGINE CONTROL MODULE (ECMY
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS
PGM-FI System
Itil-"w Heated Oxygen Sensor (primary HO2S) (sensor 1l(Dl6Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) p1162: A malfunction in the primary Heated OxygenSensor (Primary HO2S) (Sensor 1) circutt.
Doscription
The Primary Heated orygen sensor (Primary Ho2s) {sensor 1) operates over a wide airlfuel range. The primary Ho2S(Sensor 1) is installed in the exhaust manifold.
SEI{SORELEMENT
SENSORTERMINALS
ECM CONNECTOR C (31PIPRIMARY HO2S(SENSOR 1)8PCONNECTOR {Clir5)
female terminalsof femaleterminals
NOTE: lf DTC Pl162 is stored at the same time as DTC Pl167, troubteshoot DTC p1162 first, then recheck for DTC p1167.
(To page 11-147)
- lh6 MIL hes b6on reDorted on.- DTCPl162 ir 3tored.
Problom v6rificationi1. Do the ECM Reset Procedure.2. Start the engine.3. Wait at least tlvo minutes.
Test drive tor several miles withthe transmission in 3rd gear. Holdthe engine speed at 1,500 rpm.
ls DTC P1162 indicatod?
Intermittent tailuro, systom is OKat this timo. Check tor poor con-nections or loose wires at C145(Plimr.y HO2S, Senso. t) andECM,
ls DTC P1162 indicated?
Chock for an open in the wire(lP+ lins):1. Turn the ignition switch OFF.2. Disconnect ECM connector C{31P) from the ECM.3. Disconnect the 8P connectorfrom the Primary HO2S {Sen-sor 1).4. Check for continuity betweenthe Primary HO2S (Sensor 1)8P connector terminal No. 7and ECM connector terminalc23.
Repair open in the wire betwaonECM (C231 end Prim.ry HO2Slsen3or l).
Inspect lor poor terminal to termi-nal contact at the Primary HO2Slsensor 'l I connoctor and ECM.It terminal contect is OK, roplacelh6 Primrry HO2S {Sensor 1}.
11-146
PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (sensor l)
(Dl6Y5 engine with M/T) (cont'd)
(From page 1l-147)(From page 11 147)
(To page 11 149)
{GRN/BLK}
(GRN/8I-K}
(To page 11-149)
11-148
Substitute a known-good ECMand rechock. tf symptom/indicr-tion goes away, replace the origi-nalECM.
Check for a short in the wire llP+lin6):1. Disconnect the 8P connectorIrom the Primary HO2S (Sen-
sor 1).2. Check tor continuity betweenbody ground and ECM connec-tor terminal C25.
Repair short in the wiro botweenthe Primarv HO2S {Sensor 1} andECM {C25}.
Replace th€ Primary HOzS {Sen-sor 11.
| 2 3ra1a9to
tl 12t516111a
p ffi;r, w''.""i0"or.I lemate lerml
ls there more than 5.0 V?check the EcM:1. Turn the ignition switch OFF.2. Disconnect the 8P connectorfrom the Primary HO2S (Sen-
sor 1).3. Turn the ignition switch ON (ll).4. Measure voltage between ECN4connector C25 and D11.
ls there more than 5.0 V?
Check the ECM input voltage llP-/vS-linel:1. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiator fan comes on,then let it idle.2. Measure voltage between ECMconnector terminals C24 andDt1.
Subslitute a known-good ECMand rgcheck. It symptom/indica-tion goes away, repl.ce the origi-nal ECM.
ls there 2.6 2.8 V?Check th6 ECM output voltage(VS+ linel:Measure voltage between ECMconnector terminals C25 and D11.
7a9t0It 12t3t6'11ta
VS+{WHT}sG2
235
,9 ,101l12
l3'tat515
1 2i35a9t0't2'ttt5ttrl22
VS+{WHT)sG2
23
6lt9ll1315
PGM-FI System
l:in1.".fy Heated Oxygen Sensor (primary HO2SI (sensor 1l(D16Y5 engine with M/D (cont'd)
The scan toor indicates Diagnosti" -Tl:y|* code (DTC) pl164: A range/performance probrem in the primaryHeated Oxygen Sensor (primary HO2S) (Sensor 1)circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) p1165: AHeated Oxygen Sensor (primary HO2S) (sensor 1) circuit.
range/performance problem the pnmarv
The MIL has beon reponed on.DTC P1164 is stored.
Problem Verilication:1. Do the ECM Beset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiatorfan comes on.3. Connect the SCS service con-nector.4. Test-drive in 4th gear. Startingat 1,600 rpm, accelerate usingwide open throttle for at least 5seconds. Then decelerate tor atleast 5 seconds with the throttle completely closed.
Intgrmittent failure, syrtem b OKat this time. Check tor Door con-noctions or loose wires at C1a5(Primary HO2S. Senso.
andECM.
ls DTC Pl164 indicatedT
- The MIL has been reoorted on.- DTC P1165 is stored.
Intermittent l.iluro, system b OKat lhis time. Ch€ck tor poor con-noctions or loose wir6 at Ci45(Prioary HO2S, Sen3or 1l .ndECM.
ls DTC P1165 indicated?
Replace the P.imary HO2S (S6n-sor 11.
Problem Vo.ification:1. Do the ECM Reset Procedlre.2. Start the engine. Hotd theengine at 3,000 rpm with noload (transmission in neutral)until the radiator fan comes
3. Connect the SCS service con,nector.4. Test-drive u nder followingconditions.- 55 mph steady speedTransmission in 5th gearUntil readiness code comes
1 1-150
The scan tool indicates Diagnostic Trouble Code (DTC) Pl167: A system malfunction in the Primary Heated
Orygen Sensor {Primary HO2S) (Sensor 1) Heater circuit
PRIMABY HO2S ISENSOR 1} 8P CONNECTOR
tc145l
ECM CONNECTOR C (31P)
- The MIL has be€n reported on.- DTC Pl167 i3 3tored.
Problem Veritication:1. Do the ECM Reset Procedure.
2. Start the engine. Hold the
engine at 3,000 mm with no
load (transmission in neutral)
until the radiator fan comes
on.Intormittont failure, system i3 OK
at thia time. Chock for Poor con_
noction3 or looso wilgt ai Cl45(Primary HO2S, Son3or 1l andECM.
ls DTC1167 indicated?
Check lor sn open in the wire(VS+ linel:1. Turn the ignition switch OFF
2. Disconnect the Primary HO2S
{Sensor 1) 8P connector.
3. Turn the ignition switch ON (ll).
4. Measure voltage betwe€n thePrimary HO2S (Sensor '1) 8P
connector terminal No 6 and
body ground.
Ch.ck the ECM:Measure voltage between the
ECM connector terminsl C25 and
body ground.
ls there more than 5 V?
Repair opon in the wite ECM (C25)
and P m.ry HO2S (S€n3or 11.ls there more than 5 V?
Replaco the Primary HO2S (Son-
sor 11.Substitute ! known-good ECM
and r6check. lf symptom/indica-tion gos6 away, r.place tho origi'
nd ECM,
,l23458910
111213t415161718
a2125a30
VS+{WHTIWire side of femaleterminals
1 1-163
ldle Control System
Starter Switch Signal ('96 - 98 Models,'99 - 00 D16Y5 engine with M/Tl
Thjs signals the ECM/PCM when the engine is cranking.
NOTE:. A/T: Transmission in E or E position. M/T: in neutral
a l32PlLGl
Wire side ot female lerminals
Check tor an open or short in thewire ISTS linel:Measure voltage between ECM/PCM connector terminals A9 andC6 with the ignition switch in thestart lllli position.
Inspect the No. 31 STARTER SIG-NAL (7.5 A) fuse in the underdashfuse/relay box.
- Repair .hort in the wirebotwoen tha ECM {C6l andtho No, 31 STARTER SIGNAL{7.5 Al tuss or the PGM-FImain relay,- Roolac. the No. 3'l STARTERSIGNAL l?.5 Al tu3€.
Staner 3witch signal is OK.
Repair opon in th6 wiro botweanih. ECII4/PCM (C6) and the No.31STARTER SIGNAL {7.5 Al tulo.
ECM/PCM CONNECTORS
{BRN/BLKISTS IBLU/ORNI
216910It3567a9l0
l2l3la15!6171a1920222att12t3l4t5t6171E
252l2A7t30232a2930
11-202
\
Starter Switch Signal ('99 - 00 Models except Dl6Y5 engine with M/T)
NOTE:. M/f: Clutch pedal must be depressed.. A,/T: Transmission in E or E position
ECM,/PCM CONNECTORS
I
This signals the ECM/PCM when the engine is cranking
Ch€ck for an open or short in the
wire {STS linel:Measure voltage between ECM/PC[/| connector terminals A24
and 820 with the ignition switch
in the start position (lll).
Inspect the No.31 STARTER SIG-NAL (7.5 Alluse in the under-dash
- Repair 3hort in tho wire be'
tween tho ECM/PCM lA24)and tho No. 31 STARTER SIG-NAL 17.5 Al fuse or the PGM-FImein relay.- ReDlaco the No. 31 STARTERSIGNAL 17.5 Al fuse.
Staner 3witch signal is OK.
Repair open in the wirc betwean
the ECM/PCM lA24) and the No.
31 STARTER SIGNAL {7.5 Alfuse.
W;re side of female terminals
ldle Control System
Automatic Transaxle (CVTI Gear Position Signal
('96 -98 D16Y5 engine with CW)
ATP NP{LT GRNI
INP
GBN)
This signals the ECM when the transmission is in @ or @ position.
Check the operation oI the A/Tgear position switch:1. Turn the ignition switch ON flt).2. Observe the A/T shift positionindicator and select each position separately.
See lhe A/T gear position indica-tor insp€ction {see sec{ion l/tl.
Check tor a short in the wir6 (ATpNP line):1. Turn the ignition switch OFF.2. Disconnect the 14P connectorIrom the gauge assembly.3. Disconnect the 26P connectorfrom the TCM.4. Turn the ignition switch ON fll).5. Measure voltage between ECMconnector terminals A9 andc29.
Check for a short in the wire lATpNP linell1. Turn the ignition switch OFF.2. Disconnect the ECM connector C (31P).
3. Check for continuity betweenbody ground and ECM connector terminal C29.
ls there approx. 5 V?
Check for an open in the wire lATpNP lina):1. Turn the ignition switch OFF_2. Beconnect the 14P connectorto the gauge assembly.3. Reconnect the 26P connectorto the TCM.4. Sta rt the engine.5. Measure voltage betweenECM connector terminals A9and C29 with the transmission in E and E posationt
Repair short in the wire betweenthe ECM {C291 and the gaugeassemblv,
Substitute a known-good ECMand recheck. lf prescribed volt-age is now avrilable, replace theo.iginalECM.
Wire side ot female terminals
2457I910
t112131a15151718
2321252930
ATP(LT io
(To page 11'217)
11-216