1998 HONDA CIVIC speed sensor circuit

\J
\
,96 D16Y5 engine,,96 D16r,gngino,,96 Dt6Y8 engine {3edan)' 37 D16Y5 engino..97 D16r, engine {coupe: KA, Kc mod-
els. sedan: KA, KC, KL {DX} models. hatchback: all modols}''97 Dl6Y8 ongine (s€dan: KA' KC mod€lsl:
The scan tool indicates Diagnostic Trouble code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the ECM/PCM can detect insufficient EVAP control system
purge flow.
Possible Cau3e
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. ECM/PCM
Troubl93hooting Flowchart
Wire side of femaleterminals
EVAP PURGE CONTROI-sottNotD vALvE 2P
CoNNECTOR (Cl1al
r-+-r
I'l'l
lG-ro.*l'rr"r
O)
Y
(cont'd)
11-271
- The MIL has bsGn.eportad on.- DTC milal k rtored.
Pioblem vsrificJtion:1. Start the engine. Hold the
engine at 3,000 rPm with no
load {in Park or noutral) until
the radiator fan comes on.
2. Do the ECM/PCM Reset Proce'
dure,3. Connect the SCS service con-
nector.4. Test-drive under following con-
ditions on the road- Without any electrical load- A/T in E or E Position(M/T in 3rd-sth gear)- Engine sPeed betweon
1,200 - 2.400 rpm.- Decelerate {rom 50 mph (80
knl/h)to 15 mph (24 km/h)lntormittont lailuro, sFtorn b OK
at thi. timo. Ch€ck tor Poor con'
ncction3 or looac wir.3 at C144
{EVAP purgo control tolonoid
vrtv.l .nd ECir/FCttl.
ls DTC P0441 indicatod?
Ch.ck fo. !n op€n in the wiro l|(illinel:1. Turn the ignition switch OFF.
2. Disconnect the EVAP Purgecontrol solenoid valve 2P con_
neclor,3. Turn the ignition switch ON (ll)
4. Measur€ voltage between bodyground and the EVAP Purgecontrol solenoid valve 2P con-
nector terminal No 1.
Rop.ir opor in tho wir6 b€two€n
the EVAP purgo codtiol tolonoid
v.lvo rnd tho No 15 ALIERNA'
TOR SP SENSOR 17.5 A)lu.o.
{To page 11-272)

Electrical Troubleshooting ('gO - 98 Modelsl
Troubleshooting Flowchart - Countershaft Speed Sensor
Po$iblo Causa
' Loosg or laulty conncctionbotwocn tho PCM and c.i hrr-n1't!' Disconnoctad countorahottlpo€{ san3or oonnoctot. Short or opon in countorshaftspeed lonsor wire. F ulty counte.lhalt spe6d s6n-sol
COUNTERSHAFT SPEED SENSORCONNECTOR
lFI,]1-F=r
9l
L_l
Terminal side ol male terminals
PCM CONNECTOR B I25P}
1
l'
NOTE; Record allfreeze data before you troubleshoot.
. OBO ll Scln Tool indicat6 Codem7z).. S6lt-dirgnosis E indic.tollight blink! nin. tim6,
ls the countershaft spoed sensorinstalled properly?
Moa3ure CountoEhaft Sp€ed S6n-sor Reaktanc€ at tho Son3or Con-noctor1. Disconnect the 2P connectortrom the countershaft spgedsensor connector,2. Measure the resistance of thecountershaft sDeed sensor,
ls the resistance 400 - 600 0?
Chock Countersh.ft Spood Scr|3olfor a Shoft Circuit:1. Disconnect the B {25P) connector from the PCM.2. Check for continuity betweenthe body ground and the 823terminal and 822 terminalindividually.
Repai. .hort in th. wiroa b.t$re€ntho 823 lnd 822 torminals .ndlho counteBhaft lpocd aenro..
To page 14-69
4-68
Wire side of temale terminals

Electrical Troubleshooting ('96 - 98 Modelsl
Troubleshooting Flowchart - Mainshaft Speed Sensor
NOTE: Record all freeze data before you troubleshoot.
Po$ible Cause
. Disconnect€d mainshaft sD€edSensor @nnoctot. Short or open in mainshattsJt€ed s6nsoa wire. Faulty mainshaft lpeed s6nso.
NOTE: Code P0715 (15) on the PCMdoesn't always mean there's an electricalproblem in the mainshaft or countershaftspeed sensor circuit; code P0715 (15)may also indicate a mechanical problemin the transmission.
MAINSHAFT SPEEOSENSOR CONNECTOR
Terminal side of male terminals
PCM CONNECTOR B I25PI
. OBD ll Scan Tool indicates Codem715.. Self-dirgnosi3 E indicatorlight indicstes Code 15.
Check the mainshaft and counter-shaft speed sensor installation.
Are the mainshaft and countershaftspeed sensor installed properly?
Moasure Mainshaft Spoed SgnsolRosistance at the Sensor Con-n€ctor:1. Disconnect the 2P connectorfrom the mainshaft speed sen-sor connector.2. Measure the resistance ot themainshaft speed sensor.
ls the resistance 400 600 O?
Check Mainshaft Sp6ed Sensorfor a Short Circuil:1. Disconnect the B {25P) connec'tor lrom the PCM.2. Check for continuity betweenbody ground and 815 terminaland the 814 terminal individu,
Repai. shon in the wi.os bstwoenthe 815 and 814 te.minals andthe mainshatt .Dood 3ensor.
ls there continuity?
To page 14-71
14-70
Wire side of female terminals

Troubleshooting Flowchart - Countershaft Speed Sensor
NOTE: Record all freeze data before you troubleshoot
Po$iblo Cause
. Loos€ or fsulty conneclionbetween the PCM and vehicle
hainoss' Disconnectod countersh.ft
spoed senaof connoctor. Short or opgn in counteBhaft
3Deed aensor wire. Faulty counloEhaft 3p€ed sen'
soa
COUNTERSHAFf SPEED
SENSOR CONNESTOR
Terminal side oI male terminals
FCM CONNECTOR D I16PI
rconl c
1+93
NC IBLUI
. OBD ll Scan Tool indicat6 Code
PO720.. Self-diagnosis E indicator light
blinks nin6times.
Check the countershaft sPeed
sensor installation, and check it
lor damage.
ls the countershaft speed sensor
installed properly, and not dam-
aged?
Reinstall or replace and rechock.
Measurg Counlershatt SPeed
Sgn3ol R6istance at tho Son3ol
Connector:1. Disconnect the 2P connector
from the countershaft sPeed
sensor.2, Measuro countershaft sPeed
sensor resistanca at the sensor
connector.
ls the resistance 400 - 600 O?
Chcck CounteEh.tt SPeed Sen'
sor lor a Short Circuit:1. Disconnect the D {16P) con
nector trom the PCM.2. Check lor continuity between
body ground and the D10 ter_
minal and D16 terminal indi-
vid!ally.
R6oai. short in tl|€ wi.6a bstwa€n
the D10 and D16 t.rminali end
tho countdthatt rP€od senaor.
To page 14 94
Wire side of temale terminals

Electrical Troubleshooting ('gg - 00 Modelsl
From page 14-93
Measure CounteJahaft SpeedSensor Circuit tor an Open:1. Connect the countershaltspeed sensor connector,2. Measure the resistancebetween the Dl0 and D16 termtnats.
Roptir loo.€ t6.minal or opan inth6 wir€! betwo€n lho D10 lndD16 t.rmina13 and the count.r-shatt apaad aaNor.
ls the resistance 400 - 600 O?
Check for loose t.rminal frt in thePCM connectors. It necalsary,3ubstitute a known-good PCMand recheck.
Troubleshooting Flowchart - Countershaft Speed Sensor (cont,d)
PCM CONNECTOR D I16PI
Wire side of female terminals
\
14-94

Troubleshooting Flowchart - Mainshaft Speed Sensor
NOTE: Record all freeze data before you troubleshoot.
Possible Causg
. Diaconn€cted mainshaft spoed
sen3or connector'Short or open in mainshaft
sDeed sen3or wile. Faulty main3halt speed sensor
NOTE: Code P0715 (15) on the PCM doesn't
always mean there's an electrrcal problem in
the mainshaft or countershaft speed sensor
circuit; code P0715 {15) may also indicate a
mechanical problem in the transmissjon Any
problem causing irregular countershaft to
mainshalt speed difference can cause thls
code.
lll ,..TT
(ol-i-l
tl
side oI male terminals
MAINSI{AFT SPEEDSENSOR CONNECTOR
Terminal
PCM CONNECTOR D (16P)
NMSG (WHT)
Wire side of female terminals
(cont'd)
14-95
. OBD ll Scan Tool indicates Codem715.. Sell-diagno3is E indicator indi-
cates Code 15.
Check the mainshaft and counter-
shatt speed sensors installation,
and check them for damage.
Are the mainshaft and countershaft
speed sensor installed properly,
and not damaged?
Rsinalall or replace and rocheck.
Mea3u.e Meinshalt SPeod
Sensor Residance al the Sen3or
Connector:1. Disconnect the 2P connectorfrom the mainshaft sPeedsensor.2, Nreasure mainshaft speed sen_sor resistance at the sensorconnector.
ls the resistance 400 - 600 O?
Check Mainshaft Sp.ed Sen3o.
for a Short Circult:1. Disconnect the D (16P) con-nector trom the PCM.2. Check lor continuity betweenbody ground and the D11 ter'minal and D12 terminal indi
vidually.
Bopair 3hort in the wiros b€twe€nthe 011 and D12 termin.ls rndth€ main3hett sp€€d aensoa.ls there continuity?
To page 14 96

Continuously Variable Transmission (CVTI
Special Tools ................ 14-194
Description .................... 14-195
Clutches/Reverse Brake/Planetary
Gear/Pulleys .......... 14-198
power Flow ..............,..... 14-200
Electronic Control SYstem(,96 - 98 Modets) ......14-203
Electronic Control System
('99 - oo Models) " 14-205
Hydraulic Control '....... 14-208
Hydraulic Flow .'..-.....'... '14-212
Park Mechanism .....-...'.' 14-222
Eleqtrical Systom
Component Locations'96 - 98 Models """"""' 14-224,99 - 00 Modets ............. 14-225
TCM Circuit Diagram ('96 - 98 Models) ............. 14-226
TCM Terminal Voltage/Measuring Condiiions ('96 - 98 Models) '.... 14-228
PcM Circuit Oiaqram{A/T Control System: '99 - 00 Models} ...--.... 14-230
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)
A/4 Control System .'.'...14-232
Troubleshooting Procedures ... . .... .....',........."' '14-234
Symptom-to-ComPonent Chart
Electrical System - '96 - 98 Models ......'..... '14-234
Electrical System -'99 - 00 Models ..'....-..-. '11-210
Electrical Troubleshooting
Troubleshooting Flowcharts('96 - 98 Models) """'11-242
Troubleshooting Flowchart
('99 - 0O Modets) ...... 14-265
Linear Solenoids/lnhibitor Solenoid
Test ......................... . ...... 14-29f
Drive Pulley/Driven Pulley/Secondary Gear
Shaft Speed Sensors
Replacement .........'...... .14-292
Start Clutch Control
Start Clutch Calibration Procedure ....... ....,. 14-293
Hydraulic SYstem
Symptom-to-ComPonent Chart
Hydraulic System '.'.......14-294
Road Test ............................ 14-296
Stall Speed
Test......................... ...... 14-294
Fluid Level
Checking/Changing ....... 14-299
Pressure Testing ................. 14-300
Lower Valve BodY AssemblY
Replacement ..........,... 14-302
ATF Filter
Removal/lnstallation ..... 14-303
Transmission
Transmission
Removal ........... . 14-304
lllustrated Index
Transmission/Lower Valve BodY
Assembly ................. 14-308
Transmission Housing/Flywheel Housing ... 14-310
End Cover/f ntermediate Housing ..........'.'.... 14-312
Transmission Housing/Lower Valve Body Assembly
Removal ..........'.... .. " 14-314
Transmission Housing/Flywhesl Housing
Removal ................. ........ 1+316
End Cover/lntermediate Housing
14-318Removal .........,...............
Manual Valve Body
Disassembly/lnspection/Reassemblv .'.'.'..... 1 4-320
Forward Clutch
lltustrated Index ........................................ 14-321
Disassemblv .................. 14-322
Reassemblv , ,, . ',','......14-324
Secondary Gear Shaft
25 x 35 mm Thrust Shim Selection ..'.'....-... 14-324
Differential
lllustrated lndex ...,.....................,.,...-.-.-...'... 14-329
Backlash Inspection .-....14-329
Bearing Replacement ......'........'....'... ....'... 14-330
Differential Carrier Replacement ........'........ 14-330
Oil Seal Removal ........... 14-331
Oil Seal Installation/Side Clearance ....... . . 14-331
Flywheel Housing Input Shaft Oil Seal
Replacement .....,.... ...'.'.. 14-333
Transmission Housing Bearings
Driven Pulley Shaft Bearing
Replacenient ...................'. . ...................'.. 14-334
Secondary Gear Shaft Bearing
Reolacbment ...................... . .......... . ........ 14-335
Flywheel Housing Beating
Secondary Gear Shaft BearingReo1acement..................,........................... 14-335
Ring Gear Bearing
Replacement......... ........ 14-336
Control Shaft Assembly
Removal/lnstallation ....................'........... 14-336
Transmission
Reassembly .................. 14-338
Flywheel/Drive Plate .. . ...... . ...... ... . ....-.....'.'...14-341
Transmission
lnstalation ..................... 14-348
Cooler Flushing .'......... 14-352
shift cable
Removal/lnstallation....'........." """ 14-354
Adjustment .......'........ 14-355
Shift Lever ........................,. 14'356
Shift Indicator Panel
Adjustment ................ 14-357
ATF Cooler/Hoses
lnsta llation ......,,...... .... 14-357

Description
The Continuously Variable Transmission (CVT) is an electronically controlled automatic transmission with drive and driv
en Oullevs, and a steel belt. The CVT provides non stage speeds forward and one reverse. The entire unit is positioned in
line with the engine.
Transmission
Around the outside of the flywheel is a ring gear which meshes with the starter pinion when the engine is being staned.
The transmission has four parallel shafts: the input shaft, the drive pulley shaft. the driven pulley shaft, and the secondary
gear shaft. The input shaft is in line with the engine crankshaft. The drive pulley shaft and the driven pulley shaft consist of
movable and fixed face pulleys. Both pulleys are linked by the steel belt.
The input shaft includes the sun gear. The drive pulley shaft includes the forward clutch which mounts the carrier assem-
bly on the forward clutch drum. The carrier assembly includes the pinion gears which mesh with the sun gear and the ring
gear. The ring gear has a hub-mounted reverse brake disc.
The driven pulley shaft includes the start clutch and the secondary drive gear which is integral with the park gear' The sec-
ondary gear shaft is positioned between the secondary drive gear and the final driven gear. The secondary gear shaft
includes the secondary driven gear which serves to change the rotation direction. because the drive pulley shaft and the
driven oullev shaft rotate the same direction. When certain combinations of planetary gears in the transmission are
engaged by the clutches and the reverse brake, power is transmitted from the drive pulley shaft to the driven pulley shaft
to provide E, E, E, and El.
Electronic Control'96 - 98 Models:
The electronic control system consists of the Transmission Control Module (TCM), sensors, three linear solenoids, and a
inhibitor solenoid. Shifting is electronically controlled under all conditions'
The TCM is located below the dashboard, behind the kick panel on the driver's side.'99 - 00 Models:
The electronic control svstem consists of a Powertrain Control Module (PCM), sensors, three linear solenoids and an
inhibitor solenoid. Shifting is electronically controlled under all conditions. A Grade Logic Control System to control shift-
ing in E position while the vehicle is ascending or descending a slope.
The PCM is located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The lower valve body assembly includes the main valve body, the Pressure Low (PL) reguiator valve body, the shift valve
body, the start clutch control valve body, and the secondary valve body. They are positioned on the lower part of the
transmission housing.
The main valve body contains the Pressure High (PH) control valve, the lubrication valve, and the pitot regulator valve.
The secondary valve body contains the PH regulator valve, the clutch reducing valve, the start clutch valve accumulator,
and the shift inhibitor valve. The PL regulator valve body contains the PL regulator valve and the PH-PL control valve
which is ioined to the PH,PL control linear solenoid. The inhibitor solenoid valve is bolted on the PL regulator valve body.
The shift valve body contains the shift valve and the shift control valve. which is joined to the shift control linear solenoid.
The start clutch control valve body contains the start clutch control valve, which is joined to the start clutch control linear
solenoid. The linear solenoids and the inhibitor solenoid are controlled by the TCM or PCM. The manual valve body which
contains the manual valve and the reverse inhibitor valve, is bolted on the intermediate housing.
The ATF pump assembly is located on the transmission housing, and is linked with the input shaft by the sprockets and
the sprocket chain. The pulleys and the clutch receive fluid from their respective feed pipes, and the reverse brake receives
fluid from internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which linear solenoid the TCM or PCM will activate.
Activating the shift control linear solenoid changes the shift control valve pressure, causing the shift valve to move. This
pressurizes the drive pulley pressure to the drive pulley and the driven pulley pressure to the driven pulley and changes
their effective pulley ratio. Activating the start clutch control linear solenoid moves the start clutch control valve. The start
clutch control valve uncovers the port, providing pressure to the start clutch to engage it(cont'd)
14-195
,!