Page 1277 of 2189
t
\b
5. lf the old quarter glass is to be reinstalled, glue the
upper and lower clips and fastener as shown
NOTE: Be careful not to touch the quarter glass
where adhesive will be applied.
>: Clip, fastener locations
A>,2 B>, 1
2.5 mm(0.m in.)
Glue the fastener to the body as shown.
>: Fastener location, 1
6.
)
ALIGNMENT
7. With a sponge, apply a light coat of glass primer to
the inside face of the quaner glass, as shown, then
lightly wipe it off with gauze or cheesecloth
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the quar
ter glass properly, causing a leak after the quar-
ter glass is installed.
. Keep water, dust, and abrasive materials away
from the Primed surface
t///////7, , aootv a"av crimer here'
MOLDING
15.5 mm 10 mm10.61 in.l {0.39 in.l
(cont'dl
20-47
Page 1278 of 2189

Ouarter Glass
Installation (cont'dl
8. With a sponge, apply a light coat of body primer tothe original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for atleast l0 minutes.
NOTE:
. Do not apply glass primer to the body, and becareful not to mix up glass and body primer
sponges.
. Never louch the primed surfaces with your hands.. Mask off the rear side trim panel before painting
the flange.
///ffi : Appty aoay primer here.
16 mm10.63 in.l
Thoroughly mix the adhesive and hardener togeth-er on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol beforemixing.
. Follow the instructions that came with the adhe-sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cul nozzle end
10 mrn (0.39 in.)
9.
10.
20-4A
7 mm 10.27 in.)
l'1. Pack adhesive into the canridge without air pockets
to ensure continuous delivery. Put the cartrige in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying theadhesive.
. Peel the separator off the adhesive tape afterapplying the adhesive.
. Apply the adhesive within 30 minutes after applying the glass primer.
12mm 11
lo.tt tn.l I l:ADHESIVE
8mm{0.31 in.)
CLIP
MOLDING
Page 1285 of 2189

L
L
7. Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse of the removal procedure.
NOTE:
. Before installjng the frame, clear the drain tubes
and drain valves by using compressed air.
. Check the frame seal.
. Clean the surface of the frame.
. When installing the frame, first attach the rear
hooks into the body holes.
. When connecting the drain tube, slide it over the
frame nozzle at least 10 mm (0.39 in.).
. Install the tube clip as shown.
UpwardI
I
I
TUBE CLIP
Check for water leaks.
NOTE: Do not use high-pressure water.
DRAIN TUBE
Ity
20-55
Guide Rails/Cable Assembly
Replacement
CAUTION: Put on gloves to protect your hands,
1. Remove the frame.
Remove the motor and glass bracket (see page 20-52).
Remove the nuts, and lift off each guide rail, then
remove the cable assembly with sliders attached.
NOTE: Take care not to bend the cable tubes and
guide rails.
Installation is the reverse of the removal procedure.
NOTE:
. Oamaged parts should be replaced.
. Grease the sliding portion with Super High Temp
Urea Grease, P/N 08758 - 9002.
. Fillthe groove in each grommet with sealant.
a
a
Install the frame seal securely.
Before installing the motor. make sure both slid-
ers are parallel.
Before installing the motor. install the frame and
glass, then check the opening drag (see page 20-
GROMMET
Page 1287 of 2189

Opening Drag Check
{Motor Removed)
Before installing the motor, measure lhe effort required
to open the glass using a spring scale as shown.
CAUTION: When using a spring scale, pfotest the lead-
ing edge ol the glass with a shop towel.
lf load is over 40 N (4 kgf,9 lbf), check the side clearance
and glass height (see page 20-51).
SHOP TOWEL
l,e
20-57
Closing Force Check
(Motor Installedl
'1. After installing all removed parts, have a helper
hold the switch to close the glass while you mea-
sure the force required to stop it. Attach a spring
scale as shown. Read the force as soon as the glass
stops moving, then immediately release the switch
and spring scale.
CAUTION: When using a spring scale, protect the
lerding edge ol the glass with a shop towel.
Closing Force: 200 - 290 N(20 - 30 kst, 44 - 66 lbfl
lf the torce in not within specification, install a new
lock washer, adjust the tension by turnang the motor
clutch adjusting nut, and bend the lock washer
against the motor clutch adjusting nut.
LOCKWASHERReplace.
COUNTER.cLocKwrsETo decrease
SCALE
Page 1305 of 2189
Replacement
CAUTION: When prying with a flat-tip screwdrivet, wrap it with protective tape to prevent damage'
NOTE:
. Take care not to scratch the seat covers and body
. Remove the front seat through the door openlng'
Driver's:
NOTE: Refer to page 2O-77 for the seat belt switch harness wiring location'
SEAT CUSHION
CENTER COVER
INNER SEATTBACK
PIVOT NUT8 x 1.25 mm22 N.m l.2.216 tbf.ft)
v
l
35 tbt.ft)
10 x 1.25 mm47 N.m {4.8 kgf m,10 x 1.25 mm47 N.m {i1.8 kgl m,35 tbr.ft)
RECLINE ADJUSTER
LOW
d
ER CAP
l
RECLINE
CONNECTING WIRETo connect, twist 180'
OUTER SEATTRACK
Installation is the reverse of the removal procedure'
NOTE:
. Make sure the bushing and pivot washer
installed ProPerly.. To prevent wrinkles when installing the seat-
back cover, make sure the material is stretched
evenly over the Pad.
. Grease the sliding Portion
8 x 1.25 mm20 N.m 12.0 kgf.m,14 tbt.ft)
are
RECLINEKNOB
(cont'd)
20-75
10 x 1.25 mm47 N.m {4.8 kgf'm,35 tbtftl
Page 1306 of 2189
Front Seat
Replacement (cont'd)
Passenger's (with reclino cablel:
NOTE; Refer to page 20-77 for the recline cable location.
HEADREST
PIVOTWASHER
LOWERCAP
PIVOT NUT8 x 1.25 mm22 N.m 12,2 kgl.m,tbt.ftt
SEAT CUSHION
CENTER COVER
10 x 1,25 mm47 N.m (4.8 kgf.m,
10 x 1.25 mm47 N.m {4.8 kgf.m,3s tbt.ft)
INNER SEATTRACK
35 tbf.ftl
RECLINE ADJUSTEB
RECLINECOVER
i LowER CAP
bRECLINECABLE
x 1.25 mm47 N'm (4.7 kgf.m,35 tbtftl
SEAT
8 x 1.25 mm20 N.m {2.0 kgf.m,14 rbf.ft)
ruf, To connect, twist 180'.
lnstallation is the reverse of the removal procedure.
NOTE:
. Make sure the bushing and pivot washer are
installed properly.
. To prevent wrinkles when installing the seat-back
cover, make sure the material is stretched evenly
over the pad.
. Adjust the recline cable.
. G.ease the sliding ponion.
SEAT-BACK
20-76
Page 1323 of 2189
Exterior
Component Location Index
NOTE: Refer to the Civic BodV Repair Manual, '1996 Model Series, P/N.6150330,forthe hood, trunk lid and hatch removal.
2Dl30llDl
LICENSE PLATETRIM TRUNK LIDROOF MOLOINGReplacement,
SIDE WINDOWMOLDINGSReplacement,page 20-102Replacement,page 20-100Adjustment, page 20-97Tolsion Bar Removal,page 20-10220 99
HOODAdiustment, page 20 96Hood Edge protector
Replacement, page 20 99
TRUNK LIDWEATHERSTRIPReplacement,page 20-100
REAR BUMPERReplacement,page 2O-95
SILL PANELReplacement, page 20 105
REAR AIR OUTLETReplacement,page 20-106
FUEL PIPEPROTEfiORReplacement,page 20-106
FENDERWELL TRIMReplacement, page 20-106
Replacement,page 20-106
3D:
HATCH
HATCHAdjustment,page 20-98
WEATHERSTRIP
20-93
Page 1329 of 2189
Front Grille/Hood Edge
Protector
Trunk Lid Torsion
Bars
Replacement
Front grille:
NOTE: Take care not to scratch the front bumper'
Remove the front bumper (see page 20-94) Bemove the
clips and screws, then slide the front grille forward by
detaching the hooks.
>: Screw locations, 4
"qL
A +lt /
Hood edge Ploteetor:
NOTE:
. When removing the clips, use a cllp remover.
. lf necessary, replace any damaged clips.
>:Clip locations, 18
FRONT BUMPER
HOOD EDGE
/A.- -----,_ ,,, \-'-l
o[_]
20-99
Removal
CAUTION: Pui on gloves to protect your hands.
NOTE: Take care not to damage the body
Remove the torsion bars with the torsion bar assembly
tool while holding the trunk lid as shown.
CENTER CLIP
E
lnstallation is the reverse of the removal procedure'
NOTE:
. Adjust the torsion bars fore or aft with the
sion bar assemblY tool as shown
ll = Normal Posrtlona = Higher tensron
. Make sure the trunk lid opens properly.
tor-