Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and
a part devoted to its appearance care.
6-2
6-3
6-5
6-6
6- 8
6-9
6- 13
6- 14
6-18
6-2
I
6-24
6- 25
6-26
6-26
6-28 6-32
6-32 Service
Fuel (Gasoline Engine)
Fuels
in Foreign Countries (Gasoline Engines)
Filling Your Tank (Gasoline Engine)
Filling a Portable Fuel Container
Checking Things Under the Hood
Noise Control System
Engine Oil (Gasoline Engine)
Air Cleaner Filter (Gasoline Engine)
Automatic Transmission Fluid
Manual Transmission Fluid
Hydraulic Clutch
Rear Axle
Four-wheel Drive
Engine Coolant Radiator Pressure Cap (Gasoline Engine)
Thermostat
, 6-33
6-3 3
6-35
6-39
6-39
6-50
6-5
1
6-6 1
6-62
6-65 6-69
6-70
6-70
' 6-76
6-77 6-79 Power
Steering Fluid
Windshield Washer Fluid
Brakes
Battery
Bulb Replacement
Windshield Wiper Blade Replacement
Tires
Appearance Care
Cleaning the Inside
of Your Vehicle
Cleaning the Outside of Your Vehicle
Appearance Care Materials Chart
Vehicle Identification Number (VIN)
Electrical System Replacement
Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
6-1
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Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed
in this manual is not the same as the part used in your vehicle when it was
built, or
if you have any questions, please contact your GM truck dealer.
These specifications are for information only.
If you have any questions, see the service manual for the chassis or
refer
to the body manufacturer's publications.
VIN Code
Oil Filter';"
Air Cleaner Filter*
PCV Valve*
Spark Plugs*
Fuel Filter*
Wiper Blades**
Wiper Blade Type
Wiper Blade Length
w M
PF52 PF12 18.1
A 1300C??
A 1300C??
CV746C CV796C
4 1-932 4 1-932
GF626 GF626
22154886 22 154886
Trico Trico
18 inches (45.0 cm) 18 inches
(45.0 cm)
"AC part number
**GM part number
?Use
a PF52 oil filter if your vehicle has four-wheel drive.
??A1301C high-capacity air cleaner filter.
R J
PF1218? PF1218
A 1300C?? A 1300C??
CV796C cv774c
4 1-932 4 1-932
GF626 GF626
22 154886 22154886
Trico Trico
18 inches (45.0 cm) I8
inches (45.0 cm)
6-78
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Cooling System Capacity (Approximate)
After refill, the level must be rechecked. See “Cooling
System” in the Index.
Engine
“VORTEC” 4300
“VORTEC” 5000
“VORTEC” 5700
“VORTEC” 7400
“VORTEC”
7400 w/3500 HD
VLN
w
M
R
J
J
Quantity
13 quarts (12.3 L)
17.5 quarts (16.6 L)
17.5 quarts (16.6
L)
25 quarts (23.5 L)
28.5 quarts (27
L)
Crankcase Capacity (Approximate)
After refill, the level must be rechecked. Add enough
engine oil
so that the fluid is within the proper operating
range. See “Engine Oil” in the Index.
Engine
“VORTEC” 4300
“VORTEC” 5000
“VORTEC” 5700
“VORTEC” 7400
VIN Quantity with Filter?
w 4.5 quarts (4.3 L)
M 5 quarts (4.8 L)
R 5 quarts (4.8 L)
J 6.6 quarts (6.3 L)
foil filter should be changed at every oil change.
Fuel Tank Capacity (Approximate)
PPe Quantity
Short Bed
26 gallons (98 L)
Long Bed
34 gallons (128
L)
Standard Crew Cab 34 gallons (128 L)
Chassis-Cab Front Tank 2 1 gallons (79 L)
Chassis-Cab Rear Tank
18 gallons (68
L)
3500 HD Models Front Tank
21 gallons (79 L)
3500 HD Models Rear Tank
18 gallons (68
L)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used. If
you’re not sure, ask your dealer.
See the refrigerant charge label under the
hood for
information regarding refrigerant capacity.
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Maintenance Schedule
Short Trip/City Definition -- Gasoline Engines
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to I6 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving
in stop-and-go traffic).
You operate your vehicle in dusty areas or
off-road frequently.
You frequently tow a trailer.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One oj*tlw reclsorzs yo14 sl~or.~ld~foIlo~~~ this scI~edniv if
you operate yo1.w vehicle urlcler CIIZJ ojthese cor-zditions
is that these cwm1ition.s CCJLIS~ eqirw oil to break
dOC1!12 Sool-zel:
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first). Chassis
Lubrication (or 3 months, whichever occurs first).
Drive Axle Service (or 3 months, whichever
occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Front Wheel Bearing Repack
(2WD only) (or at each brake relining, whichever
occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter
Every 50,000 Miles (83 000 km): Automatic
Replacement.
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
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Maintenance Schedule
Long TriplHighway Intervals -- Gasoline Engines
Every
7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Front Wheel Bearing Repack
(2WD only) (or at each brake relining, whichever
occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR
or driven under severe conditions only).
I Long; TripMighway Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.
7-7
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I Short TripKity Maintenance Schedule -- Gasoline Engines I
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every 3 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check constant
0 For Two-Wheel-Drive vehicles only: Clean and repack the front wheel
0 Replace fuel filter.
0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood
(See
footnote
#.)
velocity joints and axle seals for leaking. (See footnote *‘$.)
bearings (or at each brake relining, whichever occurs first).
An Emission Control Service. (See footnote?.)
insulation for damage
or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles
sold in the United States.
0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper
rotation pattern and additional information. (See footnote
+.)
33,000 Miles (55 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
ITE
MILEAGE SERVICED BY:
MILEAGE SERVICED BY
7-14
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Short TripKity Maintenance Schedule -- Gasoline Engines
60,000 Miles (100 000 km) (Continued)
Replace fuel filter.
0 Conduct Exhaust Gas Recirculation (EGR) system inspection as described in
An Emission Control Service. (See footnote?.)
the service manual.
An Emission Control Service. (See footnote?.)
0 Conduct evaporative control system inspection. Check all fuel and vapor lines
and hoses for proper hook-up, routing and condition. Check that the purge
valve works properly
(if equipped). Replace as needed.
An Emission Control Service. (See footnote?.)
for any damage. Replace parts as needed.
An Emission Control Service. (See footnote?.)
rotation pattern and additional information. (See footnote
+.)
I7 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket
I71 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
63,000 Miles (105 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs first).
17 Lubricate chassis components (or every 3 months, whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check constant
An Emission Control Service.
(See footnote #.)
velocity joints and axle seals for leaking. (See footnote **.)
DATE
MILEAGE
ACTUAL SERVICED BY:
7-20
ProCarManuals.com
I Short Trip/City Maintenance Schedule -- Gasoline Engines
0 Replace fuel filter. An Emissior? Control Service. (See footnote?.)
0 Rotate tires. See "Tire Inspection and Rotation?' in the Index for proper
rotation pattern and additional information. (See footnote
+.)
0 Vehicles With GVWR Above 8,500 lbs. Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is c1 Noise E1ni.wion Control Sprvic't.'. Applic*ahlc. only ro ~c3l.zicks
sold in the United States.
93,000 Miles (155 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs first).
0 Lubricate chassis components (or every 3 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check constant
An En1ission Corztrol Servic-e.
(See footnote #.)
velocity joints and axle seals for leaking. (See footnote 'Ic4'.)
96,000 Miles (160 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs first).
0 Lubricate chassis components (or every 3 months, whichever occws first).
An Emission Control Service.
(See footnote #.)
(Continued)
DATE
I MILEAGE ACTUAL I SERVICEDBY I
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