Page 291 of 452

Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and
a part devoted to its appearance care.
6-2
6-3
6-5
6-6
6- 8
6-9
6- 13
6- 14
6-18
6-2
I
6-24
6- 25
6-26
6-26
6-28 6-32
6-32 Service
Fuel (Gasoline Engine)
Fuels
in Foreign Countries (Gasoline Engines)
Filling Your Tank (Gasoline Engine)
Filling a Portable Fuel Container
Checking Things Under the Hood
Noise Control System
Engine Oil (Gasoline Engine)
Air Cleaner Filter (Gasoline Engine)
Automatic Transmission Fluid
Manual Transmission Fluid
Hydraulic Clutch
Rear Axle
Four-wheel Drive
Engine Coolant Radiator Pressure Cap (Gasoline Engine)
Thermostat
, 6-33
6-3 3
6-35
6-39
6-39
6-50
6-5
1
6-6 1
6-62
6-65 6-69
6-70
6-70
' 6-76
6-77 6-79 Power
Steering Fluid
Windshield Washer Fluid
Brakes
Battery
Bulb Replacement
Windshield Wiper Blade Replacement
Tires
Appearance Care
Cleaning the Inside
of Your Vehicle
Cleaning the Outside of Your Vehicle
Appearance Care Materials Chart
Vehicle Identification Number (VIN)
Electrical System Replacement
Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
6-1
ProCarManuals.com
Page 301 of 452
“VORTEC” 4300,5000,5700 Engine, “VORTEC” 5700 engine shown, locations for other engines similar.
When you lift
up the hood you’ll see:
A. Battery
G. Automatic Transmission L. Clutch Fluid Reservoir
B. Air Cleaner
Dipstick
(If Equipped) (If Equipped)
C. Radiator Cap H. Fan M. Windshield Washer Fluid
D. Coolant Recovery Tank I. Power Steering Fluid Reservoir Reservoir
E. Air Filter Restriction Indicator J. Engine Oil Fill N. FuseRelay Center
F. Engine Oil Dipstick K. Brake Fluid Reservoir
6-11
ProCarManuals.com
Page 302 of 452
“VORTEC” 7400 Engine
A. Battery
B. Coolant Recovery Tank
C. Air Cleaner
D. Radiator Cap
E. Air Filter Restriction Indicator
F. Engine Oil Dipstick
G. Automatic Transmission L. Clutch Fluid Reservoir
Dipstick (If Equipped)
(If Equipped)
H. Engine Oil Fill M. Windshield Washer
I. Fan Fluid Reservoir
J. Power Steering Fluid Reservoir N. Fusemelay Center
K. Brake Fluid Reservoir
ProCarManuals.com
Page 319 of 452

NOTICE:
When adding coolant, it is important that you use
only
DEX-COOL@ (silicate-free) coolant.
If coolant other than DEX-COOL is added to the
system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the use
of coolant other than DEX-COOL@ is not
covered by your new vehicle warranty.
What to Use
Use a mixture of one-half clean water (preferably
distilled) and one-half
DEX-COOL@ coolant which
won’t damage aluminum
parts. If you use this mixture,
you don’t need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle’s coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn’t
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a
50/50 mixture of clean water and
DEX-COOL@ coolant.
6-29
ProCarManuals.com
Page 320 of 452
- ~ ~~
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn’t be covered by your
warranty.
Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim
to
improve the system. These can be harmful.
Checking Coolant
If your vehicle has a diesel engine, see “Checking
Coolant”
in the Diesel Engine Supplement.
,:. . .,. ..... I.. .;> .:... ...,,.. ::l:. ..
.. .
The coolant recovery tank is located on the passenger’s
side at the rear corner
of the engine compartment.
When your engine
is cold, the coolant level should be at
the
COLD mark, or a little higher. When your engine is
warm,
the level should be up to the HOT mark, or a
little higher.
6-30
ProCarManuals.com
Page 321 of 452
Adding Coolant
If you need more coolant, add the proper DEX-COOL@
coolant mixture at the coolant recovery tank.
,
A CAUTION:
'krning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.
Add coolant mixture at the recovery tank, but be careful
not to
spill it.
A CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it
will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
6-31
ProCarManuals.com
Page 322 of 452
Radiator Pressure Cap
(Gasoline Engine)
The radiator pressure cap must be tightly installed with
the arrows
on the cap lined up with the overflow tube on
the radiator filler neck.
~~~ ~
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overflow tube on the radiator
filler neck.
Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow of coolant through the radiator until the coolant
reaches a preset temperature.
When you replace your thermostat, an
AC@ thermostat
is recommended.
6-32
ProCarManuals.com
Page 397 of 452
Short TripKity Maintenance Schedule -- Gasoline Engines
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
Manual transmission fluid doesn’t require change.
previously and, therefore, haven‘t changed your automatic transmission fluid,
change both the fluid and filter.
Manual transmission fluid doesn’t require change.
17 Inspect Positive Crankcase Ventilation (PCV) valve.
Arz Emission Control Service.
0 If you haven’t used your vehicle under severe service conditions listed
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant”
in the Index for what to use.
DATE
I MILEAGE ACTUAL I SERVICED BY:
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test I I
cooling system and pressure cap.
AH Emission Control Service.
7-27
ProCarManuals.com