Page 299 of 452
Checking Things Under the Hood
I I A CAUTION:
If your vehicle has air conditioning, the auxiliary
engine fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
I
A CAUTION:
I
I
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline or
diesel fuel, oil, coolant, brake fluid, windshield
washer and other fluids, and plastic or rubber.
You or others could be burned. Be careful not
to drop or spill things that
will burn onto a
hot engine.
6-9
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Page 365 of 452
STARTER RELAY
[-I
[-I
[T)
I BLOWER
n STOPiHAZ
Name
ECM-B RR DEFOG
IGN-E
FUEL
SOL
GLOW PLUG
Usage
Horn, Underhood Lamps
Auxiliary Fan
Injectors, PCM/VCM
Not Used
Air Conditioning
Not Used
Ignition Switch, EGR, Canister
Purge, EVRV Idle Coast Solenoid,
Heated
02, Fuel Heater
(Diesel Engine), Water Sensor
(Diesel Engine)
HTD ST-RR Not Used
LIGHTING Headlamp and Panel Dimmer
BATT Battery, Fuse Block Busbar
IGN-A Ignition Switch
IGN-B Ignition Switch Switch,
Fog and Courtesy Fuses
ABS Anti-Lock Brake Module
BLOWER High Blower Relay
STOP/HAZ Stoplamps
HEATED SEATS Not Used
6-75
Usage
Fuel Pump, PCM/VCM
Rear Window Defogger
Auxiliary Fan Relay Coi
il, AIC
Compressor Relay, Hot Fuel
Module, Dual Tanks
Fuel Solenoid (Diesel Engine)
Glow Plugs (Diesel Engine)
Name
HORN
AUX FAN
ECM- 1
HTD ST-FR
AIC HTD MIR
ENG-
1
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Page 369 of 452

Cooling System Capacity (Approximate)
After refill, the level must be rechecked. See “Cooling
System” in the Index.
Engine
“VORTEC” 4300
“VORTEC” 5000
“VORTEC” 5700
“VORTEC” 7400
“VORTEC”
7400 w/3500 HD
VLN
w
M
R
J
J
Quantity
13 quarts (12.3 L)
17.5 quarts (16.6 L)
17.5 quarts (16.6
L)
25 quarts (23.5 L)
28.5 quarts (27
L)
Crankcase Capacity (Approximate)
After refill, the level must be rechecked. Add enough
engine oil
so that the fluid is within the proper operating
range. See “Engine Oil” in the Index.
Engine
“VORTEC” 4300
“VORTEC” 5000
“VORTEC” 5700
“VORTEC” 7400
VIN Quantity with Filter?
w 4.5 quarts (4.3 L)
M 5 quarts (4.8 L)
R 5 quarts (4.8 L)
J 6.6 quarts (6.3 L)
foil filter should be changed at every oil change.
Fuel Tank Capacity (Approximate)
PPe Quantity
Short Bed
26 gallons (98 L)
Long Bed
34 gallons (128
L)
Standard Crew Cab 34 gallons (128 L)
Chassis-Cab Front Tank 2 1 gallons (79 L)
Chassis-Cab Rear Tank
18 gallons (68
L)
3500 HD Models Front Tank
21 gallons (79 L)
3500 HD Models Rear Tank
18 gallons (68
L)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used. If
you’re not sure, ask your dealer.
See the refrigerant charge label under the
hood for
information regarding refrigerant capacity.
6-79
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Page 414 of 452

Part C: Periodic
Maintenance Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your dealer’s service
department or other qualified service center
do these
jobs. Make sure any necessary repairs are completed
at once..
Proper procedures to perform these services may be
found in a service manual. See ”Service and Owner
Publications”
in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect
the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause
a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See ”Engine Exhaust” in
the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts as
needed. Replace any components that have high effort
or excessive wear.
Do not lubricate accelerator and
cruise control cables.
7-44
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Section 9 Index
Accessory Power Outlet ......................... 2-59
AirBag ....................................... 1-23
Adding Equipment
............................ 1-3 1
How Does it Restrain .......................... 1-28
How it Works ................................ 1 -26
Location .................................... 1-26
Readiness Light ......................... 1.25, 2.65
What Makes it Inflate .......................... 1-27
What Will You See After
it Inflates ............... 1-28
When Should it Inflate ......................... 1-27
Air Bag
Off Light .......................... 1.58. 2.65
Air Cleaner
.................................... 6- 18
Air Cleaner Filter Restriction Indicator Check ........ 7-41
Air Conditioning ............................ 3.3. 3.4
Air Conditionillg Refrigerants ..................... 6-79
Alignment and Balance. Tire
...................... 6-59
Antenna
...................................... 3-26
Antifreeze
........................... 6-28.6-79.7-46
Anti-Lock Brake System Warning Light
................ 2.68. 4.7
Brakes ...................................... 4-7
Appearance Care
............................... 6-6 I
Adding Equipment to the Outside of Your Vehicle ...... 6-3
Servicing
................................... 1-30
Aluminum Wheels. Cleaning ...................... 6-67
Appearance Care and Materials .................... 6-69
Arbitration Program .............................. 8-9
Armrest Storage Compartment
.................... 2-56
Audio Equipment. Adding
........................ 3-24
Audio System
.................................. 3-7
Automatic Transmission
Check
...................................... 7-41
Fluid
.................................. 6-21. 7-47
Operation ................................... 2-15
Park Mechanism Check
........................ 7-43
Starting Your Engine
.......................... 2-12
Axle. Front
............................... 6-27. 7-47
Axle. Locking Rear
............................. 2-32
Axle. Rear
............................... 6-26. 7-47
Ashtrays ...................................... 2-58
Battery
...................................... 6-39
Jump Starting
................................. 5-3
Warnings ................................ 5-3. 5-5
BBB Auto Line ................................. 8-9
Better Business Bureau Mediation ................... 8-9
Blizzard. Driving
In ............................. 4-38
Replacement.
Keyless Entry ..................... 2-8
9-1
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